gaijin Posted March 28, 2010 Author Share Posted March 28, 2010 The next and last panelbeating stage is the small stuff. Engine & box out to tidy up the engine bay Help accepted from all arigato Miu Work completed to lower the seat & rails, have suitable clearance for head height/helmet. The cage has a lot to answer for here. Where the inner sill and floor pan meet there is a 45 degree section to meet each other. This is made perpendicular, dropping the seat maybe an inch, all vital gains for my swede Issues still apparent, - left elbow/funnybone rests on side intrusion bar of cage, this will become very annoying after a few metres drivin, - suggest remove each side and notch, make a bend in the bar to clear elbows and reweld both sides of the car. - Steering wheel too close to body, get a more narrow profile boss kit for steering wheel, easily done. - handbrake needs to be relocated - battery mounted low and rearward somewhere. While we complete the final tin work, Ill take the time to drag a GTR box/transfer case down and see if the transfercase will clear the seat mounts/rails. Looks tight. Front glass work included making the nose section more rigid, keep some vague shape while at speed. Playing with front diff position at home, now suitable for current engine position in the zed. BEFORE AFTER If I spread this lot around the bedroom, Id get the misses on board to complete the car.... Quote Link to comment Share on other sites More sharing options...
gaijin Posted May 23, 2010 Author Share Posted May 23, 2010 So its another trip down to see the man John, and to run through what needs to be done. Since Id rather have everything fitting as it should, he grabs the light covers back to fit them, make the holes etc. Same goes with the mirrors, they need a backing plate under the gaurd to ensure they dont disappear at speed. Ill email him some side profiles of some zg's so he can put them where they should, all looks while little chance of them being of much use... A battery should live some place at the rear end on the passenger side, mounted low. Ill bring the gas tank back down next weekend. Ill leave the XXXL battery box alone and place a smaller gel battery in there. The seat still doesnt fit as well as it could. I cant move to a smaller seat due to me body shape, so its further choppin required. The sill area gets a full length step down from last time, and completed on both sides of the chassis. Ill also remove the seat runner on the drivers side to gain an inch, and make the seat position somewhat unadjustable. The seat brakets so allow different positions, but not easily done while in traffic.. Ill also make a right angle against the trans tunnel to gain a little more room, to also get the seat shoulder off the roll cage on the door side. There is a small indent to the tunnel at the rear of the seat mount, so cut it out! Bloody seats! Who choose such a small chassis>? Handbrake issues, bought a GTR handbrake for a few bucks, seems like a suitable option. Will sit on top of the tunnel, but dropped into the tunnel a touch so it doesnt sit too proud. What is a half decent idea, is to see if a GTR box (R32) would fit into the chassis (if at any stage in the future I need my head read to progress with 4WD). May as well do it now since its here. Ya really feel this thing in the boot rolling around... It may not fit due to the .....seats? Lets do a rough check, Itll be the inner seat bracket to transfer case being the issue? Maybe...er.. Hmmmm, looks kind of ok actually, the gods are smiling.. The white outline is roughly where an obtrusion would eminate from the tunnell, sitting under my knees, so there is plenty of room actually, What about this driveshaft going to the repositioned front diff>? Extend a small section of floorpan to accomodate, So then, to mock fit this box in, Ill bring the RB26 dummy block down next weekend, and move forward with this trial fit. There is not much destruction required, apart from cutting of the existing gbox mounts, but they can be rewelded on later when the RWD box goes in. I may as well make the GTR one fit, itll be easier now than later. Quote Link to comment Share on other sites More sharing options...
gaijin Posted May 27, 2010 Author Share Posted May 27, 2010 If your interested, this is the ATTESSA E-TS ECU and its wiring diagram. Without understanding this, the chance of using the famous GTRs 4WD capacity and the data tables that are stored in this ECU (seperate from the engines ECU) will not happen. Whats marked up in green is ok and managed by including these parts from the GTR (eg. G Force sensor) or from the 240z (eg. brake light signal). Others to work out would be, range of throttle position in volts, and the engine speed signal. Pluggin a meter into a R32 GTR ECU (either E-TS or Engine) would have these values known. Unsure if the engine speed signal would be sine or square wave at this stage. Perhaps someone would let me gently poke a sensor probe into the input/output of either ECU from a GTR R32? Glenn Martin ?> The ABS portion of the E-TS ECU would be ignored, as these are outputs only (assumption). I could utilise this portion later If I wanted to add more weight and complexity to the car. So what would alll this complexity add? Sure beats any fixed % TORQUE SPLIT. Quote Link to comment Share on other sites More sharing options...
gaijin Posted June 26, 2010 Author Share Posted June 26, 2010 Ive attempted to give the panel beater 2 weeks to complete the car from his end, to get some paint applied. floor squaring off around trans tunnel, What about a handbrake? Holy new frame, r33 gtr h.brake from parts bin, in its home, looks snug, not too proud. Will chop up standard console to make this fit. Make this exhaust clearance work better, and much bigger, to allow lots of heat sheilding, maybe a 4" exhaust in the future. Rear bumper aint that straight, maybe look to support this wafer thin item Engine bay getting there, Mirrors looking the part The ugly, Remedy for this 'probably' the remainder of the fugly, will be the last bigger job of panel work, some much thicker steel box section from the front castor arms to the rear exisiting subframe. This will allow; - The floors to get way more support from this, - Some flat floor to be attached aka undertray-ing, - Give support to the driveshaft tail hoop (in case too much traction/power makes something snap) and also the seat mounts support. Phew. We are getting there apparently. Quote Link to comment Share on other sites More sharing options...
gaijin Posted June 26, 2010 Author Share Posted June 26, 2010 Wow, things are looking good. Scott is the young chap working on the car currently, and he is doing a great job. Its more fabrication now, not exactly smash repair. The list of work still needed to be done has been agressively dealt to over several days. Keep it up Scott. Aluminium Mirror backing plates so they dont disappear first squeeze of the pedal. You can wind up the spring tension to keep them holding on tighter. Exhaust cut out looks spot on. Plenty of room for heat sheilding, perhaps a bigger exhaust later if needed. Some intrusion into the passenger cabin space, thats fine. Handbrake mount welded in. Underside connection needs attention, was setup for the existing setup. Shorten the cable and modify the mount will sort this. Little bits n peices sorted out, fill holes, cover old mistakes etc. Filled the bolt holes to the old bolt in cage that I bought of Mike, I still have this chromed half cage at home if anyone wants it. Dont want much for it. Its certed and looked great in the car. Ruddy beutiful floor supports kind of more like frame rails from firewall to the existing rear diff mount. 1.6mm steel folded from sheet. The frame protrudes into the cabin by maybe 5mm, and lower under the car by 30mm more then the old bits, which were more sad than that that vampire Robert Patinson. Nothing better than this in the boot, RB26 block and a bottle of NOS. Block $50 on auction site, a dummy block for fitting purposes, since it has some rather viscious damage to bores on several cylinders. Chuck the GTR box onto the dummy block and we have our fitting kit ready to go in. At this stage I will fit this kit in, but continue to complete the car in RWD format first. Probably. BUT firstly, Im dubious of the front frame rails being any good, actually, they are rubbish. One area under around the front crossmember is crushed somewhat. Better sort this now. To be made from 1.6mm sheet steel. We can make sure they will be level each side, making the cross member, suspension pickup[ point nice and level. old rubbish coming out of the car; the magazine is for the vampire mad misses. I still dont get it, really. Im feeling the love here, this is almost ready for colour. Im hoping to get the car out from here in about 10 days or less, with current progress, this looks likely. Its only been here for coming up a couple of YEARS............. Most likely watchers will die of old age before these wheels ever turn Quote Link to comment Share on other sites More sharing options...
gaijin Posted July 5, 2010 Author Share Posted July 5, 2010 Right, we may be looking good here to keep to almost a two week wrap up. It hits the sandblaster Monday, Painter Tuesday. No paint colour chosen still. Ill drag the misses down, she is good with colour combos. 440CCA , 5.5kg battery. Grunty n light. But no good for playing the stereo outside the milkbar while doing some bird watching. It is mounted behind the passenger seat, Motorsport NZ requires 4x8mm bolts. Will be strapped with some foam and a cover of some sort. Roll cage to firewall holes filled using these hoops, cut with a slot, fitted and welded. Make the bonnet catch shorter to fit the rough bonnet mount to keep the thing upright. On this note, Mike I better get your gas strut unit back, this will work fine, while even my kids could lift it in place. Main chassis rails were not really rusty inside, but were slightly crumpled, thinwalled steel, and detract from a moderate quailty package. These may be 1.2mm steel thickness, rather weak. Cut n removed, new sections in place, levelled to be straight each side, mounts for cross member the same, sway bar mount swapped from the existing rails, since they were modified and were strong and suitable for use. These have been replaced each side, from the radiator support back to the replaced rails around the castor arm pickups. For the people in the know, these rails will suit a RWD setup, not a 4WD one. Let it be heard, this car will be completed as version 1, RWD. To start. Steel is 1.6mm, with additional gusset plates welded on thereafter, way stronger stuff. Some good comparisons old/n/new chassis rails. Under front gaurds should be heated and scrapped of old tar stuff and ready for sandblast smooth ready for paint. Ready for lift off Showed Dr Greg Taylor the recent updates, he seems impressed. He manages/funds the Kiwi Team Nurburgring every year, knows a thing or two about race cars. He has also helped me with car storage (for many years filling his barn full of precious Datsun cr*p), advice etc. He does reconstruction surgery, breat augmentation and general tidying up of body parts if your interested, or needing a bit of this help. Not one to need this help, give him a bell if you do. Dr Taylor - The Dad inlaw Pity that his son Alistair needs some driving advice after righting off the Audi RS4 then setting fire to the thing at the 'ring da ring burner Tired and ready for the pub now, checking out the Hawkes Bay this weekend, a great place. Quote Link to comment Share on other sites More sharing options...
gaijin Posted July 12, 2010 Author Share Posted July 12, 2010 Finally rolled up to the painters. He reckons 3 weeks to complete the job. I dropped all the materials off, of which we have; - bar coat - to join old paints with new in just a few areas, - etch primer - to cover bare metal in just a few palces, front inner gaurds etc. - high build primer - to cover all the outside, in prep for the colour after blocking some amount of times - colour - clear - thinners - hardeners - masking tape - etc the sandblaster did a good job, and took him 36hrs from car entering shop to car being towed out. he etch primed all the sanblasted areas 30 mins after completing the blast, letting it dry off overnight. Quote Link to comment Share on other sites More sharing options...
gaijin Posted July 22, 2010 Author Share Posted July 22, 2010 Baz called me and asked for more paint. A good opportunity to check out the progress. Upon arriving, my car was the only one there, they said I was an angel with my timing. - perhaps a large hairy smelly one. We are up to 1litre of caprithane for the roll cage, 4Litres of base colour, since I will paint all the underside, rear end, cabin etc. Otherwise they have blocked back some of the panels and body a few times, so its starting to get a smooth skin. Baz and Clint reckon they are on time to get it out in another 2 weeks. The rear subframe needs to come out to spray the rear end of the car, covering over the tar based underseal. They will apply some more modern based underseal that is sprayed on, before the colour goes on. This will help minimise stone chip damage underneath. The wheels, those dodgy black n red stripe jobs, are to get their rubber removed, sanded up, and painted a single colour. Then we can vote 'the money or the bags', or perhaps the lack of either. Quote Link to comment Share on other sites More sharing options...
gaijin Posted December 10, 2010 Author Share Posted December 10, 2010 OK. Remainder of pics from Bazs shop where the car was painted. The shite camera makes it look brown. Its a really straight light gun mettalic grey with darker gun grey for the flimsy bits. Quote Link to comment Share on other sites More sharing options...
gaijin Posted December 10, 2010 Author Share Posted December 10, 2010 OK no.2 What happened. Court action is completed, great outcomes for me, house is sold, ex is gone burger, kids back home. New projects, new house, new GF, blah blah blah Welcome home Gaijin, I have missed you. The silly thing is that it now has a brother. It arrives next Sunday. It is very similar in nature to this car. I couldnt say no. 1972 TA22 480hp 980kg Street 5 years on the road being developed. Street/strip/road/track semi automatic weapon Anyway, wrong forum for this little lucifer, back to the real deal. the colour seems to make the chrome work standout, which was the plan all along you see. Quote Link to comment Share on other sites More sharing options...
rturbo 930 Posted December 10, 2010 Share Posted December 10, 2010 Absolutely stunning. Quote Link to comment Share on other sites More sharing options...
UofA_ZCar Posted December 10, 2010 Share Posted December 10, 2010 That is a really nice color! Quote Link to comment Share on other sites More sharing options...
gaijin Posted December 11, 2010 Author Share Posted December 11, 2010 Thanks people, Bentley - tungsten all over - anthracite for flimsy bits standard paint, no flash custom shite here No mucking about here. Start at the easier end for now. Take out rear subframe Bushes for subframe to body need swapping over Easiest to do them now... diff bushes need to be sourced and chucked in rear brakes need completing, been rebuilt, just a quick spray and in. rear lower arms could do with a strengthen. Its a gaijin copy of the Nismo options. Very high tech stuff this cardboard. Since Ill get a local engineering shop to press in/out the bushes, they can weld up some plate to the lower arms until such time as the TIG turns up. Quote Link to comment Share on other sites More sharing options...
gaijin Posted December 20, 2010 Author Share Posted December 20, 2010 The below is a piss take to some retarded purists giving me **** about my mods, WARNING THESE ITEMS ARE NO LONGER OEM GENUINE NISSAN ITEMS VIEWERS BEWARE Before, sophisticated templates cut out with kids snips, welded in using 2mm plate paint applied Had to press out one bush again so it didnt melt out I believe Ive spent more on this rear end than a 2nd hand skyline complete...ergh. Subframe bushes in - Autolign in Carbine Rd Good fast service, cheap prices. Diff mounts are not listed under ER34, but S14 Silvia, but fit well. Rear end shoved together with little love. Some bolt threads stripped from panelbeater/painters lack of love. Ill need to replace a few of them Might even need to get that one camber arm the right way round, doh. Dug up the rubber trim that heads around the FAKE super wide ZG arches and gaurds also used the clips that cover the screws, looks pretty tidy. Could do with a minor adjustment later. While AUtolign were sweating over the bushes, I mucked around with the rear end. Need plenty of parts, rear lamp rubber gaskets, straighter lamp garnish? panels etc. Decided to keep the original rego plates, look period. Rego still live, smart boy... Stainless roof channel chrome given some lovin and clipped in Ill get some new quarter panel badges for xmas if Im lucky. Thats it for this week. Collect TA22 0800 tomorrow. Will post a couple notes on this little badboy soon Quote Link to comment Share on other sites More sharing options...
gaijin Posted December 20, 2010 Author Share Posted December 20, 2010 Now please pardon the shift in brand. Ill have a link some stage soon to the appropriate site for the continuation of this cars build and development. Its a 1973 Toyota Celica Ta22 It has a 4cyl 2.0l engine from a ST215 Caldina GTT (the ugly station wagons). Engine is totally stock internally. All power adders are external. The chassis has heaps of work done to it, coil overs Bilstein and Carrera rears. Camber, castor plates, bushes, Evo 8 brakes, LSD... It has 400hp at the rears, it weighs complete all fluids/fuels 1060kg. TD06-25G turbo, 800cc injectors, Link G4 ECU, Elec water pump, elec boost control etc... It will teach me plenty about what driveability Im after in the zed. This car requires some work before Im completely happy with it. Car is completely legal and engineered. Collection location Not ready for the PepperTree just yet Just to state the obvious, I didnt build this car. I bought it as is. I will start mucking about with it. It will be kept driveable while I put the zed together. Other random car shots that were in the same location as the collected TA22, FD3S race car 550hp @ wheels, Corvette, engine blew up soon after purchase, go figure... 1UZFE & GT35R would work well.... To replace the love of the TA22, try a Datsun 1200 instead, 12A PP, mid mounted, flat floor = lovely car! Quote Link to comment Share on other sites More sharing options...
gaijin Posted January 7, 2011 Author Share Posted January 7, 2011 Since owning the Toyota, I have been driving around like a hooligan. I was chasing a motorbike - newish CBR1000 from Kopu to Hahei turn off, before the tick tick time bomb went off, 20kms later (100m before the Whitianga town sign) the rod from cyl 1 went through both sides of the block spitting sufficient oil out to cause a fire on the turbo side. I put the fire out with cabin mounted extinguisher and drank the three cold beers still in storage on the back seat. The biker was in some shock as to what the f**k was following him at those speeds. I had to laugh so as not to cry. Engine out, new 2 piece rotors and new pads ordered, new engine arriving this week, light flywheel etc etc. It should be together by next weekend. SO now that car 3 is down, back to car 2. Now the GF has flown the coup, I have no more excuses. Begin then! Thanks Glenn Martin for the crane ! Enjoy the vinos and the smelly nappies! All I need in the garage that reads over 30 deg Celsius in the day Note the welded up water pump, it runs the housing but nothing inside. The electric pump same as the toyota will do the pumping and job of the thermostat. New cambelt, idlers tensioners etc. Timing needs looking at later. Apparently good for 400ps, we will see about this. Copper mix, should be driveable though. Light Cro-mo flywheel from Japan Replace and clean up thrust bearing and fork in gbox completed We have a problem. As per usual, change one thing buggers up everything else. Im sure I said this before. The new frame rails had a slight kink in them increasing the overall width between them. The new ones dont, so the radiator needs to be chopped and re-welded at the lower end. Thanks Hayley for the welder use approaching. More wine required. The above shots and work were completed over a period from 8am until 4am on the zed. One long drunken shift. The toyota will absorb some time this week when all the parts turn up so wanted to fulfill the promise of getting the engine in the zed at least before going back to work Monday. Happy New Year to all, make the most of it, life is short. Quote Link to comment Share on other sites More sharing options...
gaijin Posted January 7, 2011 Author Share Posted January 7, 2011 Since owning the Toyota, I have been driving around like a hooligan. I was chasing a motorbike - newish CBR1000 from Kopu to Hahei turn off, before the tick tick time bomb went off, 20kms later (100m before the Whitianga town sign) the rod from cyl 1 went through both sides of the block spitting sufficient oil out to cause a fire on the turbo side. I put the fire out with cabin mounted extinguisher and drank the three cold beers still in storage on the back seat. The biker was in some shock as to what the f**k was following him at those speeds. I had to laugh so as not to cry. Engine out, new 2 piece rotors and new pads ordered, new engine arriving this week, light flywheel etc etc. It should be together by next weekend. SO now that car 3 is down, back to car 2. Now the GF has flown the coup, I have no more excuses. Begin then! Thanks Glenn Martin for the crane ! Enjoy the vinos and the smelly nappies! All I need in the garage that reads over 30 deg Celsius in the day Note the welded up water pump, it runs the housing but nothing inside. The electric pump same as the toyota will do the pumping and job of the thermostat. New cambelt, idlers tensioners etc. Timing needs looking at later. Apparently good for 400ps, we will see about this. Copper mix, should be driveable though. Light Cro-mo flywheel from Japan Replace and clean up thrust bearing and fork in gbox completed We have a problem. As per usual, change one thing buggers up everything else. Im sure I said this before. The new frame rails had a slight kink in them increasing the overall width between them. The new ones dont, so the radiator needs to be chopped and re-welded at the lower end. Thanks Hayley for the welder use approaching. More wine required. The above shots and work were completed over a period from 8am until 4am on the zed. One long drunken shift. The toyota will absorb some time this week when all the parts turn up so wanted to fulfill the promise of getting the engine in the zed at least before going back to work Monday. Happy New Year to all, make the most of it, life is short. Quote Link to comment Share on other sites More sharing options...
gaijin Posted February 9, 2011 Author Share Posted February 9, 2011 Quote Link to comment Share on other sites More sharing options...
EF Ian Posted March 2, 2011 Share Posted March 2, 2011 Nice work, I lookd forward to seeing this progress. Can't wait to get started on a Z project of my own. Quote Link to comment Share on other sites More sharing options...
BluDestiny Posted April 25, 2013 Share Posted April 25, 2013 Any updates? Quote Link to comment Share on other sites More sharing options...
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