Hello fellow Z enthusiasts!
I have a a Subaru R160 CLSD with 3.9 ratio and bolt in axles that I am trying to use with my 72 240z. I believe this diff came out of an old Subaru XT turbo, but I am not totally sure.
The problem I have is that the passenger side stub axle won't go all the way in, it sticks out about 1/4". It goes in enough to thread the bolt, but sticks out a little bit, and it has too much play in it if I wiggle it. The driver's side looks much better and does not have play. This happens even if I only install the passenger side alone. Inside the diff, the passenger side looks different too.
I think it's possible that this diff could have been reassembled incorrectly after it was rebuilt (not by me). What I need to know is how can I make it work? Is it as easy as correcting an assembly issue, or should I have one of my stub axles machined 1/2 inch shorter? I'm not really wanting to disassemble the thing, as that may be beyond my capabilities.
Here are some photos. Any advice is appreciated, as I thought this would be a bolt in deal after testing only one side. Maybe it will work ok like this, but it doesn't look good to me. Also, for those who will tell me this isn't a Clutch type LSD, you can't see it in the photos, but the clutch is to the left of the bottom photo, it is not a conventional design where the clutch is in the carrier, it's outside on the big ring gear.
Below is the passenger side with the problem.
Below is the driver's side that looks much better.
This is the inside of the diff, see how you can see the splines on the passenger side but not the driver's side.