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Intercooler questions


DraggingDatsun

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Im picking out my intercooler for my L28ET, and everyone I see runs a long pipe across the engine bay from the turbo to the far side of the intercooler. Why does no one use a same side exit/entrance front mount?

 

http://s1.promotionsupplies.com/ebay/just-intercoolers4/images/intercoolers/au-ic0005_23x11x3_v3.jpg

 

Iv always noticed and been told with less intercooler piping that your turbo would spool faster.. You could cut out that whole 2.5ft pipe. Am I missing something to this?

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Longer piping will cause a pressure drop for example your turbo will be boosting 7psi, but when it reaches the intake manifold, it's only 5psi. You also have a potential for temperature increases as the longer the air is in the pipes, the longer it has to warm up.

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Longer piping will cause a pressure drop for example your turbo will be boosting 7psi, but when it reaches the intake manifold, it's only 5psi. You also have a potential for temperature increases as the longer the air is in the pipes, the longer it has to warm up.

No way are you going to measure a pressure drop across 2 more feet of 2.5" tubing. No way.

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Longer piping will cause a pressure drop for example your turbo will be boosting 7psi, but when it reaches the intake manifold, it's only 5psi.

 

Care to figure out the head loss for us over that 2.5 feet of pipe? I'll give you a hint, not much and no where near 2psi. The intercooler will be a far bigger restriction than the pipe.

 

I did figure it out, you'll need to be moving 50lb/min of air through a 2.25" pipe to get a .85 psi drop over 2.5 feet of pipe, 1.4psi for 6 feet of pipe. That's ~500rwhp worth of air. At 300rwhp worth of air (~30lb/min) that same 2.5 feet of pipe(2.25" pipe) will cost you a whopping .3psi. I've included a couple bends in that 2.5 feet of pipe as well, just for good measure.

 

You also have a potential for temperature increases as the longer the air is in the pipes, the longer it has to warm up.

 

Ok, now this is just silly. Have you measured the temp coming out of a turbo that's working fairly hard? I have, think 220*F+(at 9psi on a t3), in a 150* engine bay it can only LOSE heat. Now if you're talking about the cold side of the intercooler, that pipe should only be 12"-14" long, any longer is poor routing.

 

Edit: I think I've been beaten to the punch, but I've got maths.

Edited by letitsnow
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Longer piping will cause a pressure drop for example your turbo will be boosting 7psi, but when it reaches the intake manifold, it's only 5psi. You also have a potential for temperature increases as the longer the air is in the pipes, the longer it has to warm up.

Absolute pish-posh. I hydraulicly modelled my intercooler which is a cross flow design and the pressure drop was minimal somewhere less than 0.1psi...please don't comment if you do not have a clue.

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It's Christmas Break....

Semi-Annual Paradigm Reinforcement Time

We'll see it again in the Spring.

 

The biggest pressure drop in the whole setup is at the THROTTLE PLATES. Most people mistakenly think that they are boosting 7PSI at the turbo and getting 5PSI in the plenum but NEVER drill and tap the hole before the throttle plate to see that it's 7PSI there as well.

 

You loose more pressure across the opened throttle plate than any piping that is properly (see above, 2.5 or even 2" below 500WHP) sized. It's a toss between I/C and Throttle Plate at WOT for biggest restriction in the system.

 

Below 100% WOT, hands down it's the Throttle Plate!

 

I stand corrected if you guys are running Jenvey Barrel Throttles, but I highly doubt you are...

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  • 2 weeks later...

Exactly what Tony D said. It's air moving not jello pudding. The pressure difference around the throttle plate and the air having to split and converge after the IC are the points to really care about.

 

To the OP, because opposite port IC are cheap and everywhere lol.

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  • 2 weeks later...

reclock the compressor and run the ic tube under the block.

 

This is what I did with mine.

 

--==EDIT==--

 

Old pictures before IC, but I routed the tubing as if there was an FMIC installed:

turbo%20driver%20day%20front.jpg

 

turbo%20pass%20after%20drive.jpg

 

After FMIC installed, I had to change how the tubes were passed through the rad support. :( :

189850_10150417695025051_651865050_17576606_5459384_n.jpg

 

189806_10150417695190051_651865050_17576609_5379925_n.jpg

 

198892_10150417695130051_651865050_17576608_7138915_n.jpg

 

Just a couple pictures of the FMIC as I made it:

59531_10150247000335051_651865050_14621528_7858728_n.jpg

 

58714_10150247000420051_651865050_14621530_4078733_n.jpg

Edited by Six_Shooter
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