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Lunch time pie cut project


Kinked_Chrome

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I started working at a place where we take hour lunch breaks, a luxury I never had before, and I started getting bored. I also get to use all the machines basically whenever I want. I was looking to work on my metal forming and aluminum welding skills and I'm a little sick of the of the rubber intake elbow on my LT1 so I decided to build a pie cut style one. I started out with a little help from solidworks.

 

Intake.jpg

 

Then I ended up with these.

 

DSC_0176.jpg

 

And formed and welded it into this

 

DSC_0003.jpg

 

Not quite sure what type of finish I want to put on it yet. It will likely just get powdercoated.

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yeah, the welds on them really stink. The material I used was .063" 5052 Al. Made it really easy to form, but rather difficult to weld. I think that I will sand all the welds down and run a new nice bead around so I can keep the pie cut look. If I had to do it all over, I would use .090" and make it out of five sections instead of eight.

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  • 4 weeks later...

That is awesome. So how did you get from design to paper to aluminium?

 

Does the design software create a print and you cut out the shapes?

 

Is the software freely available?

 

I'd love to learn how to do this. :)

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  • 2 weeks later...

heh, solidworks is a multi-thousand-dollar-a-seat program. I wish it was free...however Solidedge has old versions available with no fee...just never ever open your project in a new version if you don't want to buy the new 19,000$ version.

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  • 2 weeks later...

That is awesome. So how did you get from design to paper to aluminium?

 

Does the design software create a print and you cut out the shapes?

 

Is the software freely available?

 

I'd love to learn how to do this. :)

 

I'm sure it was done with a CNC plasma, waterjet, or laser. I vote waterjet.

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What would you charge for something like that?

 

No idea. This project took me about 4 lunches. So whatever that works out to. $100 or so.

 

That is awesome. So how did you get from design to paper to aluminium?

 

Does the design software create a print and you cut out the shapes?

 

Is the software freely available?

 

 

I'd love to learn how to do this. :)

 

I drafted the entire thing in Solidworks, and then the software will make a flat pattern for me.

 

Unfortunately the software is not freely available. However if your a college student or know a college student you can get a year subscription for ~$140. instead of $10k-$15k

 

 

 

I'm sure it was done with a CNC plasma, waterjet, or laser. I vote waterjet.

 

You sir are correct. It was cut on a maxiem waterjet

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