AME complete chassis '77 280Z

[lifeprojectZ]

I called the ARP tech line today and spoke with a nice guy who knew nothing technical.  He referred me to the ARP manufacturing center, so I called over there and spoke with someone with technical knowledge.   He agreed with my research on the K factors for cadmium and black oxide coatings as well as my understanding that the threads closest to the mating surface are more highly stressed.   But when I asked him if he had a rule of thumb for modeling the stress distribution from the surface down into the threads, he did not.    Not really a whole lot of new information gleaned, but during the time I was talking with him, I woke up to the fact that even at 50 ft-lbs I applied to the ARP cadmium plated studs, I had more heavily loaded the aluminum threads than the Wilwood black oxide studs would have at their torque spec of 77 ft-lbs (see table above).   So I feel like a dummy now for not having thought this through more thoroughly on the front end.   I ran new calcs and found that 41 ft-lbs with the ARP studs gives a preload of 6150 lb (compare to 6160 with black oxide studs and 77 ft-lb).   I have to assume that Wilwood's torque spec of 77 (and resultant bolt preload) were designed to both prevent loosening of the stud from the hub while torqueing the wheel lug nuts and at the same time being low enough to prevent strip-out of the aluminum threads in the hub.   So I should aim to keep the preload the same with the ARP studs.  In summary, after thinking about this and discussing with ARP, I'm going to use 41 ft-lb with their studs and medium strength blue loctite in the threads of the hub to help keep them from backing out.  

 

Chassis now projected to arrive next week.

[clarkspeed]

On 9/11/2022 at 12:19 AM, lifeprojectZ said:

 

Ouch, I hope not!   I want to get thoughts, opinions and questions through sharing my progress, as I know that will make me consider my steps more carefully and ultimately make the project better.   I can think through many things on my own, but the experience of those here who have already modified their Z's and raced them is invaluable to me.  I've done a lot of reading and research over the years including on this site, but have put off the doing until now....   Thanks for your comments.   More to come...

Didn’t mean it that way. Just that every problem you run into I think will be ‘unique’ for this forum, perhaps for any forum. I am up to the challenge if I see something familiar.

[lifeprojectZ]

Day of arrival.

 

The chassis arrived yesterday, and I was able to get it uncrated and on the ground in about 3 hours.   Cordless jigsaw and tin snips were indispensable.   The rear wheels fit nicely and relatively easily over the wheel hubs (I mentioned concerns earlier about this).  The hub pilots turned out to be 2.761" and the wheel center holes were 2.768".

 

Some minor problems noted.  The rear rotors, spec'd from a 2010-2015 Camaro, were supposed to have enlarged center holes to fit over the Corvette wheel hubs, but they were not machined, so they did not fit.   I called Art Morrison, and they will send me out new rotors.   Fortunately, I was still able to get the rear wheels on and snug to roll the chassis off the trailer.

 

Very satisfied with the welding and metal forming throughout except one thing.   The mid section frame width which I spec'd to be 51.25" is 51" on one end and 51.125 on the other.   Front frame width and rear frame width (measurements which AME spec'd) are dead on.   This bothers me, but I can overcome it by adding some shim plates to the sides if needed to get to 51.25".   I spec'd the frame width to fit snugly in between the rocker panel drop lips.

 

My steering rack simulator bracket made from oak didn't stay put with C-clamps on the front cross member, so I had to manually turn both front wheels to maneuver the chassis around and get it inside.  I will have to redesign this using steel and then tack weld it to the front cross member before going forward with my bump steer and ackermann geometry measurements.  The linkage itself is sound.

 

Still unpacking and inspecting kitted items including Monotube Strange shocks and Driveshaft Shop CV axles.

 

Next steps are going to be aimed at getting those measurements so that I can finalize the steering rack specs and get it on order ASAP.    Will have to invest in a good bump steer gauge.  Any suggestions?

 

 

[calZ]

That looks awesome. 

 

This is just conjecture, but I'd bet that the stock body doesn't have the precision to where 1/8" per side will stand out. I can't imagine it would perfectly slide down and contact the whole rail even if the frame was perfect. 

[lifeprojectZ]

8 hours ago, calZ said:

This is just conjecture, but I'd bet that the stock body doesn't have the precision to where 1/8" per side will stand out. I can't imagine it would perfectly slide down and contact the whole rail even if the frame was perfect. 

 

Back in March, I came up with the idea to use my 6' level and carpenter squares to measure the inside width between the rocker panel "outer drop lips" (see line art of cross section).   My goal was to check exactly what you say, to see if it was consistent and even measurable at all.    I had to jack up the body of the car about 12-13" off the floor to fit the level underneath it.  Then I measured points fore/aft along the rocker panels on both sides to line up the orange square edges so that the level was as perpendicular as I could get it across the body.    I took many measurements and re-positioned the device many times, avoiding sections of the lip which were distorted from lifting damage over the years.   Despite all of this, I felt it was remarkably consistent at 51 5/16" side to side.   Ultimately I felt prudent to give AME the spec of 51.25" to be on the safe side, and I figured they would just laugh off a frame down to 1/16".    It seems to me that they should have been able to hit 51.25" but the end result is they came within 1/4", below spec.  Their fixturing for these side frame members just wasn't good enough or they didn't want to take the time to fine tune it.   I can deal with it.  Will take more work and contraptions to line up the body with the frame and shim out the frame width.

 

Edited September 24, 2022 by lifeprojectZ
duplicate photo upload

[lifeprojectZ]

Some more pictures posted below.    Simple pieces of angle iron are installed in place of the shocks to achieve the final ride height.  I would love to check out how the shocks look in the chassis but if I install them, it will lift the chassis a couple of inches, so they will stay out until the chassis has some weight on it.   All four of the coil-over shocks are exactly the same, with 350 lb springs, and adjustable compression and rebound dampening.   AME's standard offering is non-adjustable coil-over shocks, and I decided this was an area I wanted to spend more money.  I couldn't imagine doing all of this and not being able to adjust the dampening to my liking so I went all out.

 

The rear differential is the Strange 9.75 IRS.    Because they could no longer get the OE differential from a 2010-2015 Camaro, I had no other choice.    They claim this one is quieter.  3.54:1 gear ratio with the Eaton Truetrac torque biasing differential inside.

 

Over the weekend, I played with the toe link eccentric in the IRS to see if it really works the way they described, giving toe out in compression.   Not a very precise test, I held my 6' level up against the wheel and lifted it 3 inches (two 2 x 4's stacked underneath it).   I didn't notice any change in toe to the naked eye.    Then I cranked up the setting on the eccentric link to give the maximum, and I thought I saw a change.   So I took some measurements and found that it did toe out, but seems to be less than 1 degree.  

 

Today I unpacked the front anti-sway bar and found that it is too short, so I'll need to go back to Art Morrison on that.

 

 

[lifeprojectZ]

Big Update Little Progress:

 

Since receiving the chassis two months ago, I have been fixing issues and working on small stuff.  Budget constraints don't allow for much more at this time.   I will break it down by section for any who are interested in following along with the minutia of the project, and for my own motivation.  Photos below.  Any / all comments always appreciated.

 

Rear Brakes:

 

Since the IRS uses the rear knuckles from a 2010-2015 Camaro, the options were limited to the V6 brakes with the 12.4" rotor or the larger 14" rotor.   I thought the latter was overkill for my car, so I went with the 12.4" rotor and floating single cylinder caliper.   (Unfortunately no fixed caliper options for this set-up unless I get into heavy machining / fabrication for the knuckle, something I am unwilling to do.).     The rear wheel hub / bearing assy is from a C7 Vette which has a larger dia. wheel pilot, so AME was supposed to machine out the rotor center hole, but they did not do that.   So I had to send the rotors back to them for machining.    I already received them back, and they fit snugly over the wheel hub pilots as they should.   That was issue #1.

 

AME only offered a Reman caliper option, which were Raybestos calipers from Rock Auto.    I accepted this not giving it a whole lot of thought, assuming as they told me that new calipers were no longer available.   But when I received the calipers, they looked awful.   One actually looked like it had been remanufactured, and the other looked like it was used and stuffed back in a box.   So I complained to AME and finally got them to accept me returning the calipers to them for a credit.   I found that Rock Auto actually had brand new AC Delco calipers and new GM caliper brackets, so I immediately bought all of that stuff with the hardware that goes with it.    It arrived quickly, and I am pleased with everything.   I am going to paint the caliper and bracket with the POR15 caliper paint kit, and may try to do something two-tone with black and gray following the cast line on the caliper so that it doesn't look so plain in comparison to the front Wilwood caliper.

 

Coil-over Shocks and ride height:

 

All four shocks are the same, made by Strange Engineering.  They are the highest grade coil-over, or close to it, with adjustable compression and rebound.   This was an area I decided to spent more money because I felt it was worth it to be able to adjust the dampening.    The shock assemblies are extremely light at just over 7lb each.  AME shipped the chassis with cheap pieces of angle iron with holes drilled at the location to give the chassis the specified ride height.   I realized quickly that I needed to replace these with adjustable links, so I bought the cheapest threaded tubes I could find (Speedway motors) and cheapest rod ends (Amazon), and replace them.   Now I can make fine adjustments as needed while laying out the chassis.

 

Front caliper mounting:

 

I got the 12.88" front rotors with 6 piston calipers from Wilwood (through AME), and wanted to trial mount the calipers but the only nuts provided were these special flange head reduced-hex crush nuts.   I didn't want to use them until the final assembly, so I had to buy some ARP 12 point nuts to use for model building purpose.    Once I mount these calipers, I will be able to specify the front brake line length and determine the mounting location on the chassis for the adapter converting it to hard line.   So that is one of my next moves.

 

Steering rack simulator:

 

Long story short I bought the chassis without a steering rack because I trusted the owner of Woodward Steering and what he told me vs. what I heard and saw from AME.    I still had a need to tie the right and left steering arms together so I could steer the chassis off the trailer, around my driveway and garage.   So rather than make it a simple link, I decided to go full out and design an adjustable steering rack simulator linkage so that I could actually dial in the specs before ordering a steering rack.    The pivot-to-pivot distance and the ratio.    The idea being that I could adjust the position of the linkage fore/aft and up/down, and pivot points inboard / outboard and then evaluate the effect on both bump steer and ackermann steering geometry.    That is still my plan.  But I underestimated the drag from the tube inside the wooden bracket I made, and the bracket pulled away easily from the front cross-member, screwing everything up.   So I am in process of creating a metal fixture assembly which I will tack weld to the front cross member, and can easily remove it later.   I found a piece of 1.25" OD DOM tubing which gives 0.005" diametral clearance with the main tube (photo), so this should work quite well.

 

 

 

 

Edited November 28, 2022 by lifeprojectZ
Replace name of person with name of company to avoid confusion (Change Art Morrison to AME)

[lifeprojectZ]

[lifeprojectZ]

Here is a view of the left front and rear wheels with rotors mounted.   The front rotors ended up further inboard than the rear.  Not crazy about this aesthetically, but nothing I can do at this point.    A decision I made on the rear wheel offset makes this look more exaggerated and makes the rear lug nuts stick out slightly more than the front.   If I could do it over again, I probably would have made the "front-spacing"  of both the front and rear wheels the same rather than going for a 1/2" deeper dish on the rear which is what I did.   Front wheels are 9" wide and rear wheels are 10.5".

 

 

[lifeprojectZ]

Laser planes, cutting boards, and bump steer.

 

Not much physical work on the project over the past few months, but a lot of inspecting, thinking, and obsessing over minor chassis alignment issues, steering issues, and how to fix them or live with them.  

 

I finished a steel brace for the adjustable steering rack simulator and tack welded it to the front cross member.  Now I can turn one wheel and the linkage turns the other without ripping itself apart (like the wood bracket I initially wasted my time with).  The purpose of doing this was to determine the ideal rack positioning, pivot-to-pivot length, and rack gain / ratio before ordering a JL series rack from Woodward steering.  I'm starting with a baseline of the rack position and specs that AME gave me, and will adjust from there to get positive ackermann geometry and minimal bump steer.  They specified to locate the rack centerline slightly in front of the steering arm links, and I learned from Woodward that this is a big mistake.  It results in anti-ackermann steering.   Although I haven't set up to measure the angles precisely yet, I think I can see it by eye already.   

 

Rack height is probably going to stay at the AME spec.  I can't go much lower if at all, or the rack boots will scrub excessively across the lower control arm mounts.  Going higher would just limit how low I can mount the engine, and I don't see any benefit from raising the rack anyway.  I can possibly move it back 1/8 - 1/4".  But likely where I am headed is designing custom steering arms which are longer than the Wilwood ones and possibly move the link connection further outboard as well.  I do have some clearance with the rotor to do that.  So I am fabricating some simple extensions that I can place on the ends of the steering arms to move the linkage joints further forward and forward+outward and see how that affects my Ackermann.

 

 

I calculated the theoretical ideal ackermann angles with a wheel base of 90.75" and a wheel pivot to pivot distance of 48.7".  This is the distance between the spindle axes of rotation where they intersect the floor, taken from my scrub radius calculations.  I probably should have extended the wheel base value due to caster, but didn't think about that until later.  These are close enough:

 

 

So thinking about adjusting toe settings, measuring camber and caster, I turned my attention (no pun intended) to a set of turn plates.  I found cheaper ones ($200 range) that have a simple pivot in the center but allow no fore/aft or side-to-side motion for scrub.   More expensive ones $800 - $1000 that do allow that motion.  But the best alternative I found was on a Youtube video with a guy suggesting to use two poly cutting boards stacked together.  So I bought four cutting boards on Amazon for about $6 each, and some 1/8" thick rubber matting to place between the floor and the lower board.  Since I am dealing with a bare chassis with solid rods in place of shocks, this will work quite well for me, I think.

 

 

With these, my tires will turn easily without restriction, and I hope to be able to measure the angle one of several ways.  For the caster reading, I am going to mark several 20 degree lines on the lower board, and then I can visually align the upper board with the lower.  That should be quite easy.  I didn't know until recently that caster is found through a simple calculation from camber angles taken at -20 deg and +20 deg rotation, so I went ahead and made a look-up table to simplify finding caster.   I can easily measure camber with a straight edge and my Wixey digital angle gauge.

 

 

I soon realized that the best way of checking the alignment of my chassis as well as toe would be to use laser planes.  So I bought a $55 Huepar laser level and a mini tripod from Amazon:

 

 

 

After playing with this quite a bit, I realized quickly that I will need another one (although two more would probably be ideal).   With two lasers, I can get the planes parallel and shoot them through the lower control arm mounts in the front cross member, and find the true center of the chassis.  I can then confirm the upper rear shock mounts are aligned to the center, and I can also align the rear suspension in the chassis.  I am hoping that I find AME already did that.  I can also set toe of each front wheel with respect to the centerline.  The laser plane projection is about 1/16" thick, which seems to be adequate for measuring toe to 1/32" using a steel rule with fine etched markings every 1/16".

 

For this year, my goals are to get the steering figured out and order the rack, remove and POR15 all of the suspension arms and rear IRS cradle, and to get and mount the universal poly tank from Tanks, Inc.  I expect 2024 will be the year of the engine + trans.

[lifeprojectZ]

Progress on frame alignment checks, bump steer, and ackermann geometry measurements.

 

Have been letting savings recover this year after the purchase of chassis and wheels in 2022, so with that and the rest of life happening, I have spent countless hours staring at the chassis (from many different angles), pondering the possibilities, and taking measurements which don't cost a lot of money.   I will update on my progress over the next several posts.  Hopefully some will find this interesting and/or useful.  Would love to hear from you if you do, and any similar experiences.

 

Frame Alignment Checks:

 

Of course I can't just assume the Art Morrison chassis was built square and to my specs, so I have to check every part of it.

 

I purchased a second auto-leveling cross-hair laser for about $60 on Amazon, and now am able to perform some interesting checks.   My plan is to purchase a third, and mount all three on a 6.5' section of extruded aluminum rectangular tubing.   With that, I can locate the center of the chassis, and check both sides at the same time.   But with the two lasers (and also some other measurement techniques), I was able to verify that the front cross member of the chassis which holds the lower control arm mounts, is slightly crooked in the frame.  Or, you could say the frame is slightly crooked with the front cross member.  This is why the rear suspension cradle was mounted 1/2" offset to one side at AME.  Something I noticed on about day 3 after receiving the chassis.   I called back in to AME to discuss this, and was given a load of B.S.   Long story short, I will have to correct this eventually, and I haven't put together the best plan to do it just yet, since the upper control arm mounts were welded on (crooked) but in alignment with the lower cross member.  To explain this in a different way, if I were to take the Datsun body and weld it over the side rails of the frame as planned, the track of the car would not be square / parallel with the body.  It would be slightly off at a small angle.   I think this has to do with the order in which AME laid out and welded all of the chassis components together, and which components they held as critical references.  Of course, they will never admit that or that any problem exists.   The salesman had the nerve to tell me that their chassis is held to higher tolerances than an OE chassis.   Photo below shows two lasers aligned over the lower control arm mounts.   I spent countless hours checking this alignment with steel rules, levels and squares and different methods to make sure the lasers were centered on the tubes until I was satisfied that I had it right.   So that is where I stopped, and where I will return after I finalize the steering geometry.

 

 

 

[lifeprojectZ]

Bump Steer.

 

I was more excited to check and adjust Ackermann geometry, but it seemed logical to first get a baseline bump steer measurement with the steering rack simulator set to the rack dimensions recommended by Art Morrison (AME), and mounted in the position recommended by AME as well.   So I bought the Longacre bump steer gauge from Speedway Motors which had the lowest price.   I figured that with my front suspension and independent rear suspension, I will get quite a lot of use out of this gauge so it was worth the investment.  Quite pleased with the quality manufacture of this instrument, although I did have to replace a spacer with a shorter one to prevent the roller on the one side from tracking off of the measurement plate during measurements.

 

I found the bump steer measurements more difficult to take than I had expected.   Some of the difficulty was due to the fact that my suspension arm bushings and ball joints are brand new and tight, so the arms do not want to flex easily, and tend to lift the unloaded chassis when they are bumped (lifted up).   So I had to add weight on top of the chassis, otherwise this movement throws off the measurements.    I also found that the gauge itself has to be aligned very carefully and meticulously studied during the course of measurements, otherwise the dial indicator can run over on the radius of the edge of the plate, and give a faulty reading.   Finally, any touching of the jack or anything else to the bump steer gauge will move it and throw off measurements.   I also had to put C-clamps on my rotors to keep the measurement plate from rotating, since that would also, yes, throw off measurements.   So there was a lot to keep track of and fix before I could get reliable, somewhat repeatable measurements.   The dial indicator itself was also difficult to zero, and so I had to repeat measurements several times until I felt they were reliable.   The numbers I highlighted in red and orange, I believe were influenced by one of the above factors, and are not accurate.

 

Fun fact:  I used the OE Datsun jack underneath the lower ball joint to bump and lower the suspension.  Just turned it by hand.

 

In conclusion, what AME says is zero bump steer in their sport front suspension is not actually zero.  But apparently it is pretty low and would not be noticeable in a street car according to some sources I have read (Woodward Steering tech article, and "How to make your car handle" by Fred Puhn).

 

After I was satisfied with these measurements as a baseline, I decided to move on to the Ackermann geometry.....coming up next.

 

 

[lifeprojectZ]

For some reason every picture I post comes out smaller than the picture file when viewed on my PC.  If anyone knows what I am doing wrong, I would appreciate some guidance!

[clarkspeed]

Sorry you are having to go through such a extensive quality inspection, but the time spent should pay back later. Some comments.

 

1. Record all your measurements and if you can add a feature to make it easier to repeat the measurement it will save time later. Like chassis center.

2. Are your bump steer measurements all in mm? A good goal is less than a mm over roughly 25mm of wheel travel. I think I would rather have the final rack in there to pass judgement.

3.might be easier if you jack the chassis and keep the wheel fixed to measure bump steer.

4. I didn't fully understand your chassis alignment issue but sounds like the control arm inner pivots are aligned and centered both front and rear? Just not square with frame? Not cool, but if the mounts are all aligned then kinematically the suspension should work as intended. Usually critical frame measurements are taken from the suspension mounts front to rear and X cross.

5. Looks like you have standard GM control arm bushings in there. Are they rubber? If so you might be getting some flex in some of your measurements.

6. Not sure of your ultimate goal, but if you plan on making a lot of alignment changes in the future you might consider recording all the coordinates and putting in a software program to simulate the impact of your changes instead of measuring after each change.

 

[lifeprojectZ]

8 hours ago, clarkspeed said:

Sorry you are having to go through such a extensive quality inspection, but the time spent should pay back later. Some comments.

 

No other way!  Anything aftermarket has to be meticulously scrutinized!  A few years ago I bought some rear lower control arms from TTT (when I still thought I would just modify the original suspension), and when I received them, they looked beautiful and well made.  Until I set them on machine blocks and found one of the arms slightly distorted.   A lot of quality control and engineering is needed to produce dimensionally accurate parts that are welded, bent, machined. 

 

8 hours ago, clarkspeed said:

Record all your measurements and if you can add a feature to make it easier to repeat the measurement it will save time later. Like chassis center.

 

Absolutely, and I did exactly that where I thought it mattered.   I first determined the center of the REAR suspension cradle by using lasers on the upper control arm mounts, and then marking the center on the cradle.   Then I determined the center of the front suspension using lasers through the lower control arm mounts that you see welded into the lower cross-member, and marked the center on the cross-member.   Then I ran the laser through the front and rear suspension centers, and proceeded to check alignment of the lateral frame rails.   That is how I confirmed that the front X-member is off at a very small angle.   I also used that centerline through the front and rear suspensions as a reference for the laser I placed outboard of my front/rear tires to check toe before taking ackermann angle measurements (future post).   It is a bit time consuming to do it that way, and my (future) three laser set-up will be quicker.

 

8 hours ago, clarkspeed said:

might be easier if you jack the chassis and keep the wheel fixed to measure bump steer.

 

I hadn't thought of that.   Though I am not sure how I would keep the wheel hub stationary vertically and still allow freedom of steering movement for the measurement.

 

8 hours ago, clarkspeed said:

I didn't fully understand your chassis alignment issue but sounds like the control arm inner pivots are aligned and centered both front and rear? Just not square with frame? Not cool, but if the mounts are all aligned then kinematically the suspension should work as intended. Usually critical frame measurements are taken from the suspension mounts front to rear and X cross.

 

Yes you got it.   AME aligned the front and rear suspensions together pretty well from what I can tell.  But the front inner frame rails, and the lateral outer rails do not run parallel to that centerline.   So my options are to either shim the body before welding it onto the chassis such that it is parallel with the suspension centerline, or to correct the chassis so that the suspension centerline runs parallel to the frame rails.   With the three laser set-up I referred to, I will get more accurate and final measurements, and will make a decision at that point.   Here is a photo from above at the rear suspension.  You can see it is offset laterally in the mounts.   That will always bother me if not corrected.

 

 

8 hours ago, clarkspeed said:

Looks like you have standard GM control arm bushings in there. Are they rubber? If so you might be getting some flex in some of your measurements.

 

No, they are definitely aftermarket for custom tubular control arms.  They are some type of hard plastic like Delrin / urethane with very little material between the two tubes.  I don't think I am getting any flex from them especially since I take the bump steer measurements with unloaded suspension (no spring).

 

8 hours ago, clarkspeed said:

Are your bump steer measurements all in mm? A good goal is less than a mm over roughly 25mm of wheel travel. I think I would rather have the final rack in there to pass judgement.

 

They are in inches.  I tried to take measurements from 2" droop to 2" of bump, although I don't think this range of movement is necessarily realistic, and it was difficult to achieve most of the time.   In bump, my maximum on driver's side was 0.016" toe out at 1.75" bump, and 0.032" toe out at 2" bump on the passenger side.   The difference between these two is likely due to minor differences in the location of the inner tie rod pivot (at the steering rack clevis).   I tried to get both sides as even as possible, but it is difficult and I finally settled for good enough.   At least I have toe out in bump and toe in in droop.  That is better than the opposite.   But I think these numbers overall are pretty low.

 

8 hours ago, clarkspeed said:

Not sure of your ultimate goal, but if you plan on making a lot of alignment changes in the future you might consider recording all the coordinates and putting in a software program to simulate the impact of your changes instead of measuring after each change.

 

I can appreciate the value in this if I had the software and training to do it, but I have neither.   As you'll see in a near future post, I made a lot of "educated" changes to the steer arm pivots to study the effect on the ackermann angles.  Good engineering design work would always include test validation anyway, so I am just skipping to that part.

 

Great dialogue!

[clarkspeed]

Cool. 

 

With this type of build I would expect shimming the body somewhat just because the body may not be true. I hope your final assembly is visually acceptable.

 

Curious what you are shooting for for Ackerman. With the steering rack located in front of the front axle, you are limited on Ackerman %. 

 

Good luck.

 

[lifeprojectZ]

12 hours ago, clarkspeed said:

With this type of build I would expect shimming the body somewhat just because the body may not be true. I hope your final assembly is visually acceptable.

 

I planned on shimming a little bit.  I spec'd the outer width of the frame at 51.25" because I measured a repeatable 51 5/16" between the the lower lips of the rocker panels on both sides.  But AME failed me.  The frame ended up at 51 - 51 1/8" width, so it will take more shimming, but an acceptable amount.   The only part of the chassis that will be visible from the outside of the car is 1/4" providing a smooth straight line underneath the rocker panel drop lips.  On the inside it is a different story.  I will have a section of tubing dividing my right and left feet, but I finally accepted that after realizing my feet don't dance around too much while driving, and the tube won't affect my application of brake or clutch.

 

12 hours ago, clarkspeed said:

Curious what you are shooting for for Ackerman. With the steering rack located in front of the front axle, you are limited on Ackerman %.

 

Me too.  I'm not sure yet.  But it seems I have just about reached the end of the road on my adjustments and measurements.  More on that in the next post.