madkaw Posted October 27 Share Posted October 27 Better use some RTV or buy the expensive gasket they recommend . The flange is warped probably like mine . I used a machinist straight edge and there was .020 drop off on the end . I bought the 75$ gasket but some red RTV would probably l work also . my car makes all kinds of whistles and gear noises . Quote Link to comment Share on other sites More sharing options...
darom Posted October 27 Author Share Posted October 27 yes, same problem it seems with these intakes. I used a thin layer of Permatex Ultra Copper, the leak is stopped, i checked with my smoke leak detector. I fixed my timing table (more conservative numbers), re-calculated my Bosch 0280155968 injectors flow at 36 psi (without vacuum it is at 43 psi), and re-generated my VE table using the built-in TS calculator. 43.5 PSI (3 BAR) 430 cc / min = 41 lb / h Calculation: old/original fuel pressure = 43.5 New Fuel Pressure = 36 Size of Fuel Injector in lb/hr = 41 New flow/Size of Fuel Injector = 37.298 lb/hr or 392.01 cc/min The IAC is disabled, the valve opening is plugged. I can't re-check the idle startup with engine cold at the moment, but when warmed-up, I can't get the RPMs lower than 1.5-2k. The only air leak is at the throttle body with the blade which is barely open (if I close it more, the car dies). The engine's vacuum is at 15-16 at the 1500 rpm. My valve cover vents the gases via a small filter. The PCV valve is connected and operational. If someone has time to review my tune with a datalog and tune for any issues, I'd appreciate it. Should I proceed with turning my IAC on at this point? Or I need to test the cold startup before going with the IAC enabled? Thanks. PS With the throttle blade barely open, the car is making a loud annoying whistling noise. With IAC installed, the blade will be completely closed and this nonsense should stop, I hope. CurrentTune.msq 2024-10-27-no-IAC-VE-inj-changed-calculated-flow-7.mlg Quote Link to comment Share on other sites More sharing options...
darom Posted October 28 Author Share Posted October 28 I found out that the IAC plug in my throttle body is actually leaking air, possibly causing this RPM increase. I sent an email to Pro Tunerz asking if this is intentional or if their plug should be sealing the opening 100 percent. Quote Link to comment Share on other sites More sharing options...
darom Posted November 3 Author Share Posted November 3 Protunerz got back to me and suggested dremeling the edges off in the throttle body. First I tested it while pointing my air compressor's nozzle at it and it made the annoying noise. Removed the throttle body and took sharp edges of openings with a dremel tool: It passed the air compressor test. After installing it, the noise is gone 80 percent, there is still some noise when the throttle blade opens up. Quote Link to comment Share on other sites More sharing options...
Recommended Posts
Join the conversation
You can post now and register later. If you have an account, sign in now to post with your account.