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HybridZ

240z with RB26DETT, multilink, EPS, etc


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  • 3 weeks later...
  • 3 weeks later...

Old stock dry sump drive pulley mandrel. My mini CNC doesn't work because the control PC isn't there for now.

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fits well on crank pulley.

 

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Engine removed.

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Placed a set of long nut for spacer on the engine stand because I do not want to remove the clutch.

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Scribed a cut line inside the RB26 oil pan.

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  • 1 month later...

Making of dry sump pan.

 

Rough cut of the l28 oil pan.

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Rear scavenge fitting will hit the RB26 oil pan.

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I spent all day for trimming and the result.

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This L28 oil pan was actually from the Electramotive 280zx turbo.

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TIG welding

 

Warming up is necessary because I doesn't TIG welding regularly. This portion does not cause oil leak.

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Next I weld a piece where the drive shaft was located. As expected by its shape, the mating surface warped. Thickness gauge was put under the warped area and put some bolts next there, and heated by TIG torch. The warp solved.

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Then I welded outside. Again, the warp occurred.

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Pan was removed from block and welded inside. Immediately the welding was finished, the pan was put on the block again with the thickness gauge where the warp occurred. I leave it until next weekend.

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  • 1 month later...

Finalizing the pan. Recess for steering rack.

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I tried to get it straight by milling on emery cloth.

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Instead, filled by welding on the mating surface of the warped area. Then sanded on the emery cloth for a couple of hours.

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Baffle was made by steel. It interferes with the rear part of the crank cap ladder.

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left side flange is shrunk by welding. Some bolt holes should get milled.

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  • 3 weeks later...

Block and head were washed with Simple green. Reassemble with new piston rings, main/connecting rod bearings and new head gasket.

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Head bolts couldn't be torqued properly. Forget to clean the block threads. Chased with tap.

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At this time I don't want to let VVT worked. NVCS cam and pulley are there because stock of BNR34 intake cam was in bad shape.

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I got a HKS v-cam step 1 type A.

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HKS v-cam is basically identical to Subaru AVCS system. My Link G4 Extreme ECU can control AVCS.

v-cam fit in the Subaru cam pulley, however, the oil seal diameter is larger by 2mm.

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Dry sump pump is in. The bracket is test piece because I can't trust TIG welded aluminum. Oil pump belt tension is not adjustable. Compressor is relocated about 1" toward the rear. Belt tension adjustment range is about 1/2" because the compressor hits against the turbocharger intake pipe.

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  • 2 weeks later...

Trial fit. Steering rack clearance is hair tight. I'll put some spacers between mount and rubber.

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Plumbing of oil pump input. Interfere with the sway bar.

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Pump was relocated with more tilt. The scavenge lines clears the bar. Hose end of the pressure in only be placed at opposite direction.

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pic from underside.

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Pump out lines just clear frame rail.

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The car still has a room for an air conditioner compressor. Radiator fan clears the oil pump drive pulley by putting a spacer.

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Edited by KAZU
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  • 1 year later...
  • 1 year later...

It has been a long time since I have updated this thread. My z ran for a while until off the road 6 months ago.
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The front crossmember was slightly bent. Anyway new flares and front spoiler had to be made. I decided to put whole BMW front suspensions (Z4 steering rack, E36M3 spindles and tube arms).

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9.5J-18 with 255/35 hit Nissan works flares.

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Rear flares fit properly.

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Widen.

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Current status.

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  • 7 months later...

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