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Got the cars off the  boat, other than being filthy, they're both in good shape, no damage, fired right up etc.  

 

Just a few quick  shots of the intake configuration.  I finished this literally the night before we drove the cars down to the port.  Kinda wonky swinging around to the other side, but there's no room for the air filter in front of the radiator, and no room on the driver's side, so it works over there.  I like the idea of it pulling from a 'cold air' intake, but for now the hood vent above it will have to do. The blue elbow coming off the throttle body was kind of a pain to fab up; in the end it came out pretty well, for what it is.  Took it out the other day, and while there's still some super lean parts in the higher rpm, low load parts of the tune I'm working through, luckily the 'in boost' part of the tune looks pretty safe.  And fast.  Gotta get somebody to go for a ride-along so I can tune while we drive.  Maybe someone in the local Z club.... volunteers???

 

I have to hook up a vacuum gauge to that Ford Air Filter Indicator thing I've got on there too.  I don't know at what point it is 'fully extended' but I'm sure that's not a good sign if it is!  I installed it mainly as a novelty, but if it shows the filter's not adequate, I'll have to....do something...I guess?  Can't imagine running a bigger air filter, I suppose I'll cross that bridge when I get there. IIRC it's off a late 90s/ early 2000s direct injected turbodiesel.  I think even though they're branded Ford they're made by a Donaldson and are marketed as the "Filter Minder".

 

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  • 4 months later...

Been driving the car to work a bit lately and working on my tune steadily.  It's getting better running the autotune feature in megasquirt, but i think the old units (like I have) the autotune is really slow.  Would be REALLY helpful to have one person drive, the other person tune.  Oh well.  My dad will be in town next week, maybe we can get out and do a little tuning. 

 

I redid the mount for the clutch slave cylinder to get a more optimal push 'direction'.  No pictures yet. ..:wacko:

 

Also, had a big fuel system issue for a while.  Turns out (2 fuel pumps later!) the 10µ fuel filter I installed was actually intended for low flow hydraulic systems, and had quickly clogged up with tiny bits of who knows what.  Aftermarket filters are IMO mindbogglingly expensive, so I did some digging and came up with what I feel is a good solution with parts that can be picked up at any auto parts store. The pre filter I used is a 140µ wire mesh WIX 33270 (NAPA 3270-$10) with 3/8 in and out hose barb style terminations.  I also replaced my tank to fuel pump line which ran me a under $10 in low pressure line.  I think I bought 4ft and had a little left.  I also used a Unicoil 3/8" to make sure the hose didn't collapse on the 90° bend to the fuel pump. 

 

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The high pressure filter is a kit (PN 910-34190) from Speedway Motors which is cool as it comes with 2x AN-6 to 3/8" quick connect (OEM) style adapters (PN 617-44120).  The filter's rated at 120gph(!) at 60psi and has a 10µ filter element (PN 910-33190).  The kit was $34. You can order just the replacement filter from them as well, but I'll just figure out the OEM number for that too, so I can get it locally if need be.  All went in pretty smoothly and the car actually runs better too.  I wasn't leaning out at the high end (surprisingly) but the pump WAS making weird noises and had a varying fuel pressures. 

 

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Edited by yellowoctupus
no way to place photos while writing post??? Have to do it in 'edit' mode.
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  • 1 year later...

I ate up an inner CV a few weeks ago.  Not a single needle bearing was still in the rollers.  It was still somehow driveable, but what a mess.  Here's the PN for the new 'inner assembly' only, as it's getting hard to find full assemblies OEM.  Aftermarket axles normally have the wrong spline count on the center bar so those are not an option either.  This PN is for the non-abs models, which of course suits me fine.  Axle is all back together, and is nice and smooth again.  Explains the nasty clunk I had for a while. 

 

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Edited by yellowoctupus
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  • 2 weeks later...

Another 'clunk worthy' item.  My front diff mount has been holding up pretty well, however I used a somewhat thin walled steel tube when I made it (what I had in the scrap pile at the time...) and it has been bending and compressing the diff bolts into the tube, so there was play there too.  I got a thicker walled tube this time ( blue one) and removed the diff ear rubber bushings and just solid mounted it there. The assembly still has the polyurethane LCA mount bushings to take up vibration etc.  

 

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  • 10 months later...
Posted (edited)

Yearly update time!  

 

Throw out bearing died in a BIG way a few months ago. 

 

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Since it's somewhat of a colossal pain to get the transmission in and out of this car I decided to get everything else 'permanently' squared away while I'm in there.  New Exedy clutch+ pressure plate, McLeod flywheel, etc.

 

Replaced the throw out bearing guide tube.  Available aftermarket only.  Ebay, etc.

 

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Also, move the shifter back about 3-4" to get it to line up with the center console shifter boot.  That's been a big project in itself.  Lots of fab work, everything's gotta be JUST right to be tight and smooth but not too tight, of course.  (this is the 'original' shifter I made to get it under the center console.  Not ideal, but worked for what...10yrs?)

 

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Almost there. 

 

Also fixing the old heater/head coolant port that's been like that since I bought the car, making stainless fittings with a dvrs/pass side head crossover port to reduce hot cylinders 7/8.  

 

Oh, ALSO also made (the red thing) a bracket to better mount the slave cylinder.  I have a drawing I'll upload later for the masses that are interested. 

 

 

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Edited by yellowoctupus
photo shuffle
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