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T5 clutch issues and a general update


Guest Perry

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Guest Perry

Ok, I hooked up a 7/8" Howe master cylinder with -4 Aeroquip TFE hose. drilled and tapped the GM plastic slave cylinder for 1/8"pipe, installed and bled it being careful not to overtighten the fitting into the slave cylinder. Everything looked great and I had all the air out of it so I decided to do some "simulated driving conditions testing", meaning I slammed through the gears while making engine noises (still sitting in the garage on jackstands of course). After a couple runs through the gears the slave cracked from my tapped threads to the bleed screw. I think my error was that I cut off the top of the boss above my threads instead of using a brass pipe extension. JTR says to cut it off but shows a pic of it with an extension and no cutting. I'm gonna get another one from the JY today and try again, this time I won't cut it and I may put a little JB weld in the hole for strength. I guess the point is have others had some trouble with this? and if you are doing this I wouldn't cut it.

 

OK now the update: I'm sick of looking at a dead car in the garage. I have begun putting it together as is and will do some remaining cleaning up/restoring/modifying in little projects once it is driveable again.

The driveshaft should be in my hands in the next day or two, 19.125 inches center to center for those interested. I just reinstalled (for about the 1000th time) the engine and trans, brake master cylinder and some other things. I fabbed up a 2.5 inch into 3 inch exhaust with a flowmaster in the trans tunnel last night. This will probably be reworked later by using a dual inlet muffler as a Y pipe, the flowmaster and 3 inch tailpipe were leftover from the turbo setup. Once I bleed the brakes and fix my clutch, I'll be waiting on the drive shaft to actually move it to my other garage a block away under its own power. I haven't driven this car in 3 years, can't wait to get it on the road. Next is bodywork.

Perry

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I think my error was that I cut off the top of the boss above my threads instead of using a brass pipe extension. JTR says to cut it off but shows a pic of it with an extension and no cutting. Perry

 

I did it that way without the extention also. I've had no problems. Make sure you don't use too much Teflon tape on the threads. Too much could have caused the crack.

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Guest Perry

I didn't have teflon tape on it, I tightened it a little at a time until it stopped leaking. next one I will put the teflon on, brain fart I guess.

I get the driveshaft tonight!! Can't wait to have a complete driveline in it even if I can't go anywhere with it yet.

No more pushing for me!!!!!! let the car push me for a change!!

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