I wanted to get back to you guys before a week went by like the last time, but obviously I completely failed on that one so I’ll try and make up for it with a mega post with ALL the details.
Tony D, on 27 Jul 2014 - 04:31 AM, said:
You’re absolutely right. Assuming 3 LEDs meant anything was a bit of a ridiculous assumption. The real reason I started looking into that avenue at all was the CAT5 port on the side. I figured ecu tuning profiles were probably the only thing someone would want to upload onto a box in their car.
On a more positive note, I went ahead and tore everything apart over the weekend so here’s what I found:
So first things first, I feel like I owe you guys some back-story on this whole thing. I am apologizing in advance for the huge wall of text coming up so skip to the end if you just want the end result. It was probably around an entire year ago the first time I heard the beeping. After searching through the car a bit, I found the previously shown box resting inside the center console.
Tony D, on 27 Jul 2014 - 04:31 AM, said:
This is the same conclusion I came to at the time, figuring it was merely a security device of sorts. Eager to stop the beeping, I disconnected the power to it and the car still seemed to run just fine so assumed no harm done and moved on.
But here is where the story started to get interesting. Fast forward a year and 5000 miles later and I start noticing serious emissions problems and initially suspected an exhaust leak. I'm talking a face-full of fumes every time I let off the gas to use the engine's compression for engine braking. Now my mind moved on to fuel control/ ignition timing and I remembered the strange little box I had unplugged a year back. I plug it back in and sure enough, it starts beeping away and that’s how I ended up here. After receiving a couple responses that seemed to validate my belief that the box could be responsible for controlling the fuel system, I decided to go all in and try to figure out just what the previous owners had been up to.
First off, here are some more detailed pictures of the board. One thing that I think threw people for a bit loop in my original pictures were the wires. The grey wire came out when I pulled out the box to take its picture.
Using the traces on the bottom, I plugged the grey wire back into the terminal on the far side because that was the connection that seemed to go to ground.
Here's a picture of the dash before I took it out (look at the poor heater control panel that was gouged out to make room for a shitty radio/dvd combo player)
I see the wires run up the whole center console so this will all have to come out.
I always wondered what these switches sitting here were for.
It turns out the answer is: nothing.
Here is the underside of the console. You can already start to see just how "neat and tidy" the wiring is here.
They seem to get spliced together here to light up a set of LEDs on the dash.
This is where the lights blink on the dash.
Here is where the real fun mess of it all starts. This just seems like an electrical fire waiting to happen.
Here I've highlighted where the "box wires" enter the fray.
I follow the wires as they go in front of the passenger's feet in the direction of the fuse box. Unfortunately, this grey one seems to head up towards the engine somewhere and this is as far as I am able to follow it.
Frustrated at my inability to make any headway through the rat's nest of wires, I decide to call it quits for the day and put everything back into place without putting in the hardware. Later that evening, I had to reset my internet router, which had a little reset button that needed to be pressed by something tiny like a toothpick. I pressed it and nothing happened so I pressed it and held it down. 5 seconds later the thing clicked right off. All of the sudden I had one of those mini light bulb moments when I realized I had done the same thing to the box's reset button. I ran out to the car, started it up, held down the reset button for 5 seconds, and then voila! The blinking lights and beeping gave way to a silent, single light. I have never felt so simultaneously relieved and dumb at the same time.
However, the real moment of truth was still yet to come. I needed to know if my car was still dumping unburnt fuel straight into the exhaust. I take the car around the block and lo and behold, the smell of gas was gone! The exhaust even sounded notably different: less throaty with another sound that I can only think to describe as "intake noise". I could not believe how much I lucked out after failing at my attempt to fully trace the thing.
Unfortunately, luck can only take you so far. Before the week was over, the light in the box went out and the sound of the exhaust changed again. The smell didn't come back, but it did take thousands of miles for that to happen last time anyways. My best guess here is that the wires shorted on something somewhere in the jungle of wires so I suppose that is my next mission. Well that and finding out once and for all what this thing actually is.
So there you have it! Thanks for reading through that massive monologue and putting up with my incredibly delayed post schedule. Again, thanks for all the help everybody, and if you have any idea about those crazy wires, please let me know.