Since I didn't get any response on the Wilwood sticky thread - I thought I'd try my luck with a fresh post.
Have an extremely touchy pedal. There is no 'pushback' from the pedal at all. It goes down with very little effort and the car stops on a dime. Heel and toe braking is a non-option - the pedal is just way too touchy. I thought I had dropped the reaction disk in the booster (which I did) - so I bought a reman booster. Still the same problem persists. I can shake the old booster and hear the reaction disk bouncing around inside. The new booster - I cannot hear anything when shaking it (after adjusting the pushrod). Leads me to believe the reaction disk is still in its' proper place.
Brakes have been bled ad-nauseum - nothing but fresh fluid coming out - not a speck of air.
I'm running the Toyota vented setup up front and the MM 240SX rear. I do not recall if I removed the cones from the Wilwood or not. Would they (or the lack thereof) cause my pedal to be so touchy? Scratching my head over this one...