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Broken Bolt in Aluminum Head


Georgia Flash

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I was tinkering around with my 76 280 the other day trying to replace the exhaust gasket. When I looked for the exhaust header bolt closest to the distributor (front of engine) I noticed that it had been broken off in the head. This explained why I was getting a terrible exhaust leak at the front of the engine!

 

Anyways, my question is this. I took everything out of the way and drilled out the broken bolt. Do you guys recommend tapping out the hole or do you recommend using a heli coil?

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Guest tony78_280z

I supose it's too late now, but why didn't you drill a small hole in the bolt, and then use an easy out? As for an answer to your question, I got not advice. I've allways had luck with an easy out.

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Thanks guys,

 

The reason I did not use an ease out is a simple one. I do not have one. And I was also afraid of breaking that off in the head, I have heard that they are almost impossible to get out once you break them off.

 

Also remember this is going to be a V8 car and I do not want to spend any money that I do not have to spend on this motor.

 

I had the drill and bit, I have the exhaust gasket already so wallah, the choice was a simple one to just drill it out. Only took me about 2-5 minutes to do once I got everything out of the way. I also have a heli coil so there you go, a repair to a nagging problem (severe exhaust leak) to a temporary engine that cost me $0 dollars. Just sweat and scrapped knuckles.

 

By the way I have used an ease out once before with good results also, I just did not have one laying around and was too cheap and lazy to get in my truck and go get one.

 

Thanks again guys.

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