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building another welder!


Some-Guy

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Just picked up the old 5 hp comp motor from the other and a bunch of steel for the frame so for the cost for this is ZERO. Iam going to build an adjustable power supply to control the alternator which I still have to get. all I need now is the leads ands iam ready to roll. going to go pickup a ton of extra steel right after I get off here just incase I decide to get fancy. Ill post some pics tomorow if I get any of it done.

 

ohh if anyone has an adjustable power supply that can handle 0-17 volts dc with a 3-6 amp draw let me know! I dont really want to build one and I have been searching for a cheap used one but no luck. Ok Iam off ciao

 

 

Mike,

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Had a scrap jetta towed away today and the guy gave me an alternator only a 60 amp one but it will work fine 32-40 volts at 40-60 amps is enough for now. I just spent an hour and 20 minutes boring the taper lock coupling to fit the shaft its a weird size .669" the taper lock was .626" and it took a damn long time hand feeding and only being able to take a .003" per side cut! now the taper lock is .671 and fits nicely not sure of the hold since it doesnt really get alot of grip on the shaft only about 3/8 engagement I might take it back tomorow and get an aluminum pulley and bolt it on with lock washers we'll see how this works first. Pics tomorow once I start assembly.

 

oh yea I forgot I built a 0-17 volt power supply but it will only handle a 1-1 1/4 amp draw not sure if it will even hold up guess we'll find out!

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Ok Picked up an aluminum pulley rebored it took the other one back And The alt spins at 6576 rpm now the pulley was a SUPER cheap casting i Could only get it to run within about .025!! its got a bit of a wobble but its working.

 

The next problem is that the power supply DIED it cant hanlde the load and the output drops to 3 volts and it starts smoking alot lol. and I can get strike an arc really easy now since I just hooked it up to a battery but I know why they say use atleast a 90amp alternator this one is much to weak there is no penatration I can only run surface beads and since the arc is so weak You can easily get the stick stuck.

 

Once I find a new alt Ill build a proper cage and figure out how to get a headlight dimer working as a way of voltage regulation . . . its on hold till that happens.

 

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