Now, I have done this in auto shop 8 years ago, so it's been a while. Overall I have made 11 new brake line connections on the car. I double flared all the lines like I remember doing back in high school. When I finished the not so small project, I started to bleed the brakes. I then noticed that the lines were leaking! Not in just one spot, but all 11 connections! Every one of them were leaking through the top of the fitting, between the fitting and the hose, and yes they were tightened. I felt like crying, and I'll tell you why later in this post.
I then, thinking that I had done something wrong while flaring, checked the instructions the came with my flaring tool kit. I had done everything word for word! This is what I did,
1. chamfered end to be flared, also deburred inside of tube.
2. slid fitting on, of course.
3. clamped on flaring bar to tube at correct reveal of the tube and tightened down untill it couldn't be tightened any further.
4. Put the double flare piece into the tube.
5. Put the flaring tool onto the flaring bar and tightened down untill the double flaring tool contacted the flaring bar.
6. I then did the second part of the double flare.
Now, the directions say that the tube shouldn't slide out of the flaring bar, but in #5, the tube always did slide out of the flaring bar when I tightened down the flaring tool. The result were flares looking like the ones on the store bought brake lines with the fittings on them allready.
I had to cut off all of my flares, which was not fun. I then, AGAIN double flared the lines, making sure they all looked just right and perfect. Installed the lines on my car, and started to bleed the brakes. 4 connections leak! What the FUC# am I doing wrong? I don't want to tighten down the fittings any more, for fear of stripping them, which allready happened on one fitting. Would someone be able to tell me what might be happening? I can't keep doing this.
Now, I'll tell you why I almost shed tears. For the last two and a half months I have had something called "Thoracic Outlet Syndrome". This may be due to a motorcycle accident almost two years ago. Here is the short of it, I broke my right clavicle (collar bone) in the accident, it didn't heal at all, and had a steel plate installed w/ 6 screws to keep me together. Lately, scar tissue has built up underneath the break resulting in pinched off arteries and nerves leading to my arm. Any position other than straight down by my side makes my whole arm go dead. It hurts like hell and is a pain to deal with when your arm doesn't work when you want it to. It's extremely frustrating. I may have to have my top rib removed, because that is where everything is getting pinched between, the scar tissue and the top rib. Anyway, I had to vent, and now you know why I wanted to cry.
!M!