Datsunpowers

The first engine was a stroker turbo engine where I had hopes of big power with the ProTunerZ manifolds. I wanted a turbo capable of high boost. This was is where the GTX3071R Gen II came in. Well having the wastegate hoses switched and a speed contest with a Toyota Camry TRD and to rich of a tune scuffed two of the six pistons. This toasted engine one, an expensive lessons learned the hard way.😆 It was dam fun to drive at 20 Psi! So Engine number two is a stock setup with 10 Psi and I finished the final intercooler design. Engine three and two years later is another stroker turbo with 88mm JRE forged pistons that I hope to finish the next two weeks. Its finally out of machine shop hell. The plan is to unbolt all the good stuff and move it over to this new engine. I hope the third time is a charm! I tell you all this to say the turbo has been one of the best parts so far it just works and works well at high or low boost levels. Its definitely a quality piece, but wasn't cheap. I did purchase it from Full-Race Motorsport Black Friday sale. I think it was 20% off. I enclosed a chart with several second gear full throttle pulls. Hope that shows you what your looking for. I also enclosed the compressor map from Garrett Boost advisor at 375HP. Garrett Boost Advisor GTX3071R Gen II Turbo 375HP I know when I first started trying to fit an air-to-water intercooler. I could get a smaller barrel intercooler to fit with the stock turbo and manifolds by replacing the J-Pipe and placing the Intercooler in its place. This would leave room for the stock AC compressor if it had AC installed. The reason I didn't go that route as its only rated for a max of 290HP. What you don't get from product description is a lot of tech specs about its cool capacity, so I passed one this one. When I went to the larger turbo and manifolds. I didn't have the room that I did with the stock setup. The compressor housing is bigger on the GTX3071R and this moved everything out against the shock tower. I wasn't a fan of cutting up my new compressor housing to weld a short 90 degree elbow on it. This is where I came up with the current design to pipe it down and up to the larger Intercooler to handle the heat of the higher boost levels. I just didn't have the room with the larger 600HP rated core between the strut tower and the engine. My recommendation is to mock the one your looking at in carboard and see if you have enough room between the engine and the strut tower. Good Luck!

I know this could sound a little out there, but this problem happened on our race car where it would not rev above 4500. The valve timing was one tooth advance, because the harmonic balancer had spun and the TDC zero mark was not at TDC after a rebuild. When we took the head off for the second time that's when we found the harmonic balancer mark did not line up with the TDC mark. Make sure your Harmonic balancer reads zero when the piston is at TDC and the top cam sprocket lines up with the cam bearing mark shown in the FSM for the correct valve timing. Hope this helps.

Calz: Thanks for the Recommendation. I do have an Manifold Air Temperature (MAT) Sensor between the Intercooler output and the Throttle Body input that is connected to the Megasquirt ECU. Jeffer949: My current engine is a stock L28ET set at 10 Psi and 440CC injectors operating at 6500 feet. The big upgrade was the Garrett GTX3071R Gen II ball bearing Turbo and ProTunerZ Intake and Exhaust manifold. It was a nice upgrade from the stock setup with very minimal turbo lag. I don’t know the HP level, but it’s been very reliable and fun to drive. I am almost done building my Stroker Turbo engine with 88mm JRE forged pistons and MaxSpeed Rods. I was thinking of turning up the boost a little more, but not to crazy as I daily the car to work if the weather is good. Let me clarify my Intercooler testing. I heat soaked the Intercooler with several boosted passes over 30 seconds to heat it up to 100 degrees with the pump turned off. I then turned on the pump to see how fast it would bring the temperature down to see how efficient it was at removing the heat out of the air stream. This is where the temp went from 100 degrees to 55 degrees in 15 seconds. Now to be fair I did this testing last month when it was 50 degrees out. How well it performs when its hot at the autocross is yet to be determined. I will say before the Intercooler I would see very high temperature spikes under boost and I am not getting that now with the Intercooler filled with Antifreeze. I enclosed a datalog that shows the RPM, PSI Boost, and MAT. You can see how the Intercooler is working under boost. Since I am not seeing big heat spikes under normal driving that’s why I want to turn off the pump until its needed. I have several choices to turn on the pump in Megasquirt. 1. TPS % position 2. RPM 3. MAP (kPi) 4. MAT Temp I am thinking TPS could be a better choice vs. MAT Temp to turn on the pump. Data log: The RPM is 6085, MAT is 69.7 degrees, and Boost is 9.9 Psi in a 3rd gear pull. I agree with you about the Intercooler blocking the AC mount on the left side of the engine. Being the car is a 71 240z it doesn't have AC, but my thought is to use an original 240Z right side AC bracket and convert it to use a Sanden compressor. Here is the link to the Intercooler and Radiator I used for the build.😀 https://www.siliconeintakes.com/front-mount-intercooler/long-flow-style-water-to-air-intercooler-p-219.html https://www.siliconeintakes.com/electric-radiator-cooling-fans/air-to-water-radiator-p-1063.html

Hello HybridZ folks, I need some recommendations on my 1971 240Z Turbo on how to drive my Bosch Intercooler water pump with my MegaSquirt V3.57 ECU. This is the first time I have setup an Air-To-Water intercooler. What I really like about this setup is the cooling ability of the Intercooler and the very short intake track from the turbo to the manifold. My question for the forum is how to drive the pump as I don’t know how the OEMs do it. The Bosch pump (0392022002, flows 317 GPH, and pulls 3.2 amps) is used on Ford supercharged Mustang Cobras. I could use an On/Off setting or PWM configuration. It doesn’t make sense to leave the intercooler pump on all the time. Currently I just have a switch on the console to turn the pump on and off. Possible MegaSquirt configuration options to drive the Intercooler pump is (On/Off or PWM). Configure the Water Injection option (Pump Output) to turn the pump On/Off at an air temp of 90 degrees. The MegaSquirt will provide a ground to the Intercooler Pump relay. 1. On/Off Control: Configure the Water Injection option (Pump Output using Inj G) to turn an external relay on to turn the Intercooler Pump on with the MegaSquirt below. 2. PWM Control: Configure the Water Injection option for PWM (PumpOutput using Inj G and Valve Output Inj Bank 1). Pump Output controls the external relay on and Valve Output supplies PWM ground for the Intercooler Pump. Setting the Valve Speed to fast will pump to operate properly I hope. I found this setup on the MSEXTRA site from "Prof315" controlling a Water injection pump not an Intercooler pump. System Diagram Here are some pictures of my design that changed over several months. From a performance standpoint I let it heat soak until the intake air was 100 degrees and turned on the pump and it cooled the intake air to 55 degrees in 10 seconds. It seems to work very well and has a quite operation.

I just recently purchased someone else's RB 240z conversion (Danger Will Robison!). Before I installed the engine in the car, I wanted to start the engine as it's been sitting for seven years. This engine would not start up and just kept backfiring. After verifying the Cam timing for the seventh time and checking CAS output signals. I could not find an FSM reference which way to orientate the CAS disk, so for fun. I just flipped the CAS disk over to give it a try. The engine fired up and ran like a champ. Problem solved! Here are a couple pictures showing the correct orientation for a RB25det NEO Series 2 engine set at 15 Degrees BTDC. I hope this saves someone else hours of troubleshooting!

Zev, a couple ideas come to mind. You said you tried larger pump jets, but it sounds like you are not getting enough accelerator pump fuel delivered to the intake stream when it transitions off of the idle circuit. With 45MM carbs with large ventures. When you open the throttle the air velocity slows way down, and the fuel will drop out of the air steam. You need a good shot of fuel to overcome this. Double check that the accelerator jets are squirting forward and at the same velocity. I had the same stumbling issue and two of the accelerator jets were clogged with debris on my carbs. The only way I found this was taking the carb of and watching the fuel come out of the accelerator pump jets. It drove me crazy until I found this issue. If you have a wideband controller installer you could see this lean condition when you open the throttle and transition off the idle circuit to the main fuel circuit. If you PM me. I can share my jetting chart that has worked for my 45mm Solexes. At least you have some more data as jets are expense. Hope this helps.

Mike the headlights didn’t have any polarity instructions with them. They did work out of the box in my 69 Camero. When I plugged them in my 240z they didn’t work. This is when I discovered the wiring polarity on the 240z is a non-standard H4 plug. With incandescent bulbs polarity doesn’t matter, but with LED lights it does. Here is a standard H4 plug and the non-standard H4 plug on the 240z. Switching two wires at the headlights switch corrects the polarity for a standard H4 plug. I am sure this applies to other H4 LED bulbs, but I don’t have experience with them.

For a couple years I have researched LED headlights for my 71 240Z. I wanted a headlight that had a great beam pattern and looked like a stock headlight. The headlight I choose was the Holley Retrobright LED headlights in Modern White from Headlight Revolution. Here is the link Holley RetroBright Classic LED Sealed Beam Headlights | 7" Round (headlightrevolution.com). The Headlight Revolution website has great information and testing results on LED headlights. The good news is the headlight fits and plugs into the stock headlight bucket without any modification. I have used these LED headlights for several months now and I really like them. I now enjoy driving the car at night and see the road and deer in front of me for a change! They are pricy, but you get what you pay for here. With these LED headlights the current draw is significantly lower than the stock headlight current draw. This means I can use the stock 240Z wiring harness by swapping two wires in the headlight switches. This swap changes the polarity needed for the LED headlights. I was going to use the Hella H4 headlights and did test them, but it would have required a new headlight harness to handle the increased current draw. Here are the different headlights I tested and amp draw. Here is the 240Z light switch modification that’s required to switch the headlight plug polarity for the LED headlights. This wiring modification is completely reversible. You will need the following materials. Materials needed: 1. ATO fuse holder with wiring extension 2. 15 amp ATO Fuse 3. 14 Gauge jumper wire 4. 2 Female bullet connectors 5. 2 Male bullet connectors 6. Voltmeter or Test Light for testing LED Jumper Wiring Modification with ATO Fuse Holder Wiring Procedure: (Pictures below) 1. Remove the steering column cover. 2. Unplug the Black wires from the Lower Headlight Switch and the High Low Switch. 3. Unplug the Red wires from the Upper Headlight Switch and the wire that runs to the headlight fuse block. This is the red common connection to the LH and RH Headlight fuses. 4. Connect the Red wire from the Upper Headlight Switch to one side of the ATO fuse holder. Note: you will have to extend the wires on the ATO fuse holder, so you can access the fuse holder with the steering cover on. 5. Connect the Black wire from the High Low Switch to the other side of the ATO fuse holder. 6. Insert a 15 amp fuse in the new ATO fuse holder. This is now your headlight fuse for both LED headlights. The headlight 12v power comes from the headlight switch. 7. Make a 2” long jumper wire with a male and female bullet on each end. 8. Connect Black lower headlight switch female bullet connector to the male jumper. 9. Connect the Red from the Common LH and RH Headlight fuses male bullet to the female jumper wire. 10. Now you have switched the polarity at the headlight plugs. To test your connections you can use a Voltmeter or Test Light. At the headlight plug you will have one common ground and 12v+ for the high and low beam. 11. Install the new LED headlights and adjust the beam pattern per the FSM. This so you get the best beam pattern and you will not blind oncoming traffic. 12. Reinstall the steering column cover very carefully. (The plastic screw holes in the cover like to crack and strip out very easily). LED Jumper Wiring Modification with ATO Fuse Holder Installed Upper Headlight Switch High Low Beam Switch Headlight plug electrical outputs before modification Headlight plug electrical outputs after LED wiring modification 240z FSM Headlight Wiring Diagram Holley Part Number 71 240z Holley Retrobright LED Headlights These Holley LED headlights bring the headlights up to modern standards with a classic look. The have a great beam pattern that really lights up the road when you're driving and don't blind other drivers. They come in different colors and the LED bulbs are replaceable. I choose the Modern White color vs. Classic White. They really have worked well for me so far!