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johnc

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Posts posted by johnc

  1. You can bolt it to the head and then weld only 1/4 of the way around each runner where it connects to the flange.  Alternate runners 1, 5, 2, 6, 4, 3 - which means you'll make 4 passes through this order welding 1/4 of each runner each pass.  You might have to remove and reinstall bolts as you go.  You may still have to machine the mating surface flat.  A lot depends on how thick the flange is.

  2. The only way to stop rust is to physically remove it.  POR15, Zinc phosephate, etc. will only slow it down.  Its taken 40+ years to get some surface rust on the inside of the frame rails so even if you did nothing you've probably got 20 years before rust through.  I'm never been a fan of POR15 because it makes a mess of any future repair.  I prefer zinc phosphate or zinc chromate or some kind of phosphoric acid/tannin rust converter.  

  3. When these parts break, it is typically the splined stub axles (either the hub end or the differential end) that break, not the flange.

     

     Depends on usage.  In the road race world we typically break the flange off the stub axle.  Happened to me twice.  I know of at least a dozen other flange failures.  IMHO, that's the typical failure mode.

     

  4. Hah! Really? A company gives out horsepower ratings in their advertising and you guy believe them? They say a CV shaft can handle 1,000 or 500 hp without knowing your gear ratio, vehicle weight, tire compound, or track surface coefficient of friction

     

    I'll give you guys a hint. It's a lie.

    • Like 1
  5. Come by the shop.

     

    Benton Performance

    1275 N. Lance Ln.

    Anaheim, CA 92806

     

    I'm here normally from 8 to 5:30.  You can see a lot of vintage Porsches and the Peking to Paris 240Z I'm building.

  6. The S30 body by itself generates lift. Adding front take reduces that. Airdams also reduce that. Is your car hitting the ground over a bump or is it dragging from aero downforce?

     

    With and aero modifications it's critical to keep the aero platform stable. You want as little downforce as possible while still keeping the car relatively stable at speed. I would go with spring rate over bump stops and use softer shock compression damping to keep the tires on the road.

     

    You might also want to check and see if you might have too much shock rebound damping for your existing spring rate. That can cause the car to pack down and loose ride height.

  7. Number 1 is an aero issue. What aero modifications are you allowed? BTW... It's probably unrealistic to assume the car will track perfectly straight and be perfectly stable at speed. Bumps, track surface, and wind will all introduce instability.

     

    Number 2 is a tire, bushing, camber change, or track surface/bump issue. Your aero ride heigh change at speed affects front and rear toe.

     

    Number 3 is an aero issue. You need a lot more spring rate. That can come front the springs themselves or from progressive rate bump stops. Your issue will be getting the correct shock rebound for the spring rate under aero loading.

  8. I've installed 2 OSG double plate clutches on customer 240zs. One was a 400hp SR20 swap and the other was a 350hp L28T. Both customers were very happy and preferred the OSG clutches to the Act clutches previously installed.

  9. All the information in the strut thread is still legit. I suggest the Bilstien P30-0032s for what you are doing. If it's part of a strut sectioning effort then you don't need to worry about sourcing the correct gland nuts.

     

    The shocks come with a male and female gland nut. You weld the female nut to the top of the sectioned strut tube after opening up the ID enough to clear the shock body.

  10. If those two points are the only ones out of alignment then I would just pull then into position. The FSM has a chassis diagram that shows where everything should be.

     

    I used the top of the rockets for for and aft leveling and the top of the rear deck behind the seats fot side to side leveling.

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