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WC T5 Transmission Grinding between 3rd and 4th Gears


Miles

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240Z with SBC 350 and WC T5 transmission

 

After six years of flawless use my 89 WC T5 transmission is grinding when shifting between 3rd and 4th gears. While out for a drive the grinding got progressively worse. No grinding in any of the the other gears, just 3rd to 4th. I can double clutch it into 4th with little or no grinding

 

When I pulled into the driveway the shifter (stock T5) jammed in 1st gear. I shut the engine down and shifted to neutral and restarted the engine. Shifted hard into 1st gear, but was able to put car in the garage.

 

A Google search indicates that the 3rd and 4th gear synchronizing assembly is probably warn or broken. 

 

Another Google search suggested that the pilot bushing could be causing the problem.

 

Here is what my T5 manual says:

 

Clutch damaged or out of adjustment
Pilot bearing between input shaft and
Output shaft binding
Damaged synchronizer
Bell housing misaligned
Damaged gear or gears
Worn or damaged flywheel pilot bushing

 

Any other suggestions?

Edited by Miles
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Solved:   The T5 4th gear synchonizer assembly hub keys broke and fell out.

 

The transmission shop I bought the rebuilt T5 from six years ago replaced the synchonizer hub and keys at no charge.

 

post-178-0-83006800-1431179601_thumb.jpg

Edited by Miles
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