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blueprinting a block


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thanks to CNC BLOCKS N/E I can repost this info

 

have been emailed several times asking what it takes to do the job correctly.

 

First we start with the main line add caps if needed line bore and finish with a line hone.

 

This is a pic of a 010/020 block with 2482 center caps being line honed.

LINEHONE004.jpg

 

Next we blue print bore the cam tunnel for over size bearings or roller bearings as this fixture locates center to center distance of the main line and cam center line and keeps the cam tunnel in line with the main line.

 

This is a pic of a Dart Aluminum block with a .391 raised cam tunnel that we bored out for 55MM cam shaft.

LITTLE-MBLOCKANDLIFTERBOREFIXTURE002.jpg

 

From ther we install it in our CNC machine and index it in the machine. And before we do any machine work we probe the block for deck heights, Cylinder locations in X and Y and cylinder size as it tells us how far its of to blue print.

 

This is a pick of a Dart Little-M block being probed out.

[ LITTLE-MBLOCKANDLIFTERBOREFIXTURE003.jpg

 

From there we machine the decks 45 degrees from the crank and cam center lines.

MACHINING002.jpg

 

Next we blue print bore the cylinders or on some of the older 010 blocks that are out of blue print we can bore to the preprobed location

 

Dart block being bored to blue print.

LITTLE-MBLOCKANDLIFTERBOREFIXTURE007.jpg

 

Once bore we can chamfer the tops of the cylinders yo a desired depth

MACHINING007.jpg

 

Next we blue print bore the lifter bores to .875 or .904 or bush back to standard.

 

Dart Little-M block being machined for .875 lifter bores.

 

LITTLE-MBLOCKANDLIFTERBOREFIXTURE010.jpg

 

From there we install the block in our Sunnen Hone intall the torque plate and hone the cylinders to the desired size.

 

Dart Little-M block being honed

 

LITTLE-MBLOCKANDLIFTERBOREFIXTURE012.jpg

 

Finished products.

 

Dart Little-M block

DARTBLOCK002.jpg

This is a pic of a blower engine our engine shop builds for a pulling team.

blowerengine010.jpg

 

Comments are welcome.

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BLUEPRINTING" an engine basically means cleaning up/and minimizing the normal machining clearance and dimensional variations that occur durring mass production, its basicaly done to make sure all the parts function correctly with minimal and EQUAL stress levels

 

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Thanks Grumpy! Oh your rear main cap you gave me while in Okinawa almost three years ago is still holding up fine...now Im going back to Japan.....hmmmmm. Did you say that was a Dart Aluminum block...thats the route Im going when I return. With the raised cam positon a 396 stroker shouldnt be a hard thing to do right? Would it be a better investment to just go with a 400 Small block and stroke it....price wise?

 

Terry

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http://www.worldcastings.com/docs/05_cat_pg7.pdf

 

http://store.summitracing.com/default.asp?Ntt=083111&Ntk=KeywordSearch&DDS=1&searchinresults=false&N=0&target=egnsearch.asp&x=34&y=12

 

http://www.worldcastings.com/docs/05_cat_pg23.pdf

 

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http://www.worldcastings.com/docs/05_cat_pg27.pdf

 

 

now it does not take much thought to figure out that an all aluminum BBC that would weight less than an all iron small block enginewith 80cc chamber heads that flow 400cfm plus is slightly cheaper potential idea now, than the average aluminum blocks that usually run in the $5000-$5500 range, the new block costs $3700, while thats a big jump in price over the similar iron aftermarket big block, block that generally costs about $2000, its still a good deal lighter in weight, and with flat top pistons high compression combos are easy now

(11.2:1 with typical flat top pistons on a 496-632 displacement stroker that could easily produce 700-900hp without a domed piston. in fact on the larger displacements a reverse dome is required)

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