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tokico illumina modification-my new struts


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got my new tokico illuminas from john coffey at beta motorsports a couple of weeks ago. got the rears installed and was awaiting the 'mod' to the fronts. due to the fact i run camber plates, i found when removing my struts years ago i could not get the nyloc nut loose. even tried an impact gun and finally with a strap wrench holding the piston, we got it off.

 

solution-take my struts to my good friend & machinest jimmy z. he quickly mounts the strut in the milling machine, takes a couple passes at it and a 12 pack later [my payment for services promptly rendered] i'm in business.

 

so, when the new cartridges came, i placed a call to jimmy z for the same mod. this time, instead of a 15mm whack he made it 17mm. now i simply stick the wrench thru the coil spring, onto the strut piston and life is easy.

 

pic.tokico_mod_jimmyz.JPG

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j, i specifically posted this in hopes it would help others. he [jimmy z] expected the metal to be 'harder' but said it was fairly mild steel and cut easily and quickly. he made the cut approx 1 5/8" down from the shoulder. same as last time he did this for me. never posed any problems at all.

 

he said he went to 17mm vs. 15mm to leave a bit more material on the piston. there is a very small spot near the top that the factory provided an area to put a wrench on, albeit too small and too far up.

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