toolman
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toolman last won the day on October 22
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Heavy Duty frame rails and connectors
toolman replied to toolman's topic in Gen III & IV Chevy V8Z Tech Board
More from Sema Show- Fully Modified Toyota Truck with Tilt Front End nject Fuel Injected V8 motor to power it. Interior of this Race truck Rear Suspension for this OFF ROAD RACE TRUCK Eating Lunch at one of the numerous Food Trucks outside of the Main Convention Buildings A Razor Crazy Fully Modified with a Disc Brake with Taxi Cab Performance Casters and 48Vt Electric Motor. I still don't know what the Front Cooler is for. My guess would be the Cooler is for cooling the Electric Motor. Nismo Race Car on a Lift at their booth. Ford Gt with a Coyote Motor in it. HKS Booth with their Turbos, intercoolers and many other accessories. A Cute Mini Bike with a VW Fender Covering it. 240z with many Carbon Fiber Parts all over it. As you can see, the attendance is definitely down. this pic was taken in the Front Entrance of the Main HALL. Normally, there would be Wall to Wall People. Outside View Prismatic Powders-Wall of their wide selection of Powder coatings. Make you own Mid Engine 67-68 Ford Mustang You cut out the Mid Section of your Mustang forn the Firewall to to Rear Tail Light Panel then insert his new frame into the space. The Finished Product should look like this pic. I stiill working posting pics that for some reason are not posting. -
Heavy Duty frame rails and connectors
toolman replied to toolman's topic in Gen III & IV Chevy V8Z Tech Board
Sema and Apex Show 2025 -Las Vegas Nov.4 to Nov7 I have been to the Sema and Apex Show in Las Vegas for over 35 years missing only two shows. These Shows have been crowded and always better than the previous year. That is until now, this year the show were not better than previous ones. Not as many vendors and corresponding not as many attendees. Prices at this noticable higher than past. Everyone expects convention prices to higher than outside of convention area. But, this year, prices for food, hotel rooms, etc were extremely higher. For example , one regular16 oz of Water was $9 a bottle. Mac Donald's Cheese Burger Meal with Fries and Drive ran about $35!! Prices for everything was higher within 2 Blocks of the Strip. The lack of human card dealers who were replaced with automated machines was everywhere. Also, missing was the people. I would there was about 20% less people at the convention and maybe 25% less people walking on the Strip. This is happening during one of the biggest conventions of the year!! Back to the Show- Riding the Las Vegas Mono Rail that runs parallel from MGM Grand to the Las Vegas Convention Center. Regular price was $6 a ride but it was lowered to $5.50 for the convention goers. Cars, Trucks, Food Truck, Vendor Tests, etc outside the Convention Hall. Blown Cars preparing for the Burnout Box Area Off Road Motorcycle Jump Area Videos of their Jumps Sorry, my videos of the motorcycle jumping was able to post. I will try to correct this if i can. A crazy looking Roaster Beautiful Chopped Chevy Truck Convertible a Usual Large Amount of Load Speakers in a truck bed. Pic of the Crowd of People Outside the Central Hall Ford GT Racer Interior pic of a Green 240Z Racer Fuel Injected Lowered Chevy El Camino Nismo Accessories Board Nismo Wheel Display GReddy Racing Booth FUGU Z 10year Anniversary Sung Kang Famous 240Z Right Rear Wheel Rear View Engine Compartment RB25 with Turbo Left Front Wheel Left Rear View Interior Pic Rear Hatch Area Pic Sung Kangs New 240Z-24 Valve Overhead Twin Cam Motor Interior Pic Left Rear Wheel Pic Carbon Fiber Rear End Parts Interior of a Bullet Proof Armored Vehicle 10,000 lbs worth More pics and text to come- -
Heavy Duty frame rails and connectors
toolman replied to toolman's topic in Gen III & IV Chevy V8Z Tech Board
IMPORTANT MESSAGE-CONCERNING NEW COMPLETE 240Z BODY ASSEMBLIES FOR SALE I just posted information concerning new complete early model 240z bodies assemblies that may be available in the near future. It is posted on the BODY KITS AND PAINT SECTION of Hyprid Z Forums on Monday. There are a lot of pics and text discussing their construction and quality. Information about the manufacturer is also listed. There was a lot of interest in their line of reproduction vehicles( Toyota Land Cruisers,Toyota A86, Ford Bronco bodies). Also, I also post text and pics of ALL ALUMINUM BODY PANELS FOR 240Z MANUFACTURED IN JAPAN. Weigh savings are about 20 to 30 percent and very corrosion resistant. The workmanship was excellent and looked beautiful. This is a limited production run so if you are interested, I would put your order in. Star Road in Japan is handling the sales of this product. I will also start posting pics and text of other cars and products that I found at the SEMA SHOW 2025. This will posted in my usual Hybridz Forum site at V8 ZForums-Gen III & IV Chevy V8z site soon. -
Can't separate oil pan / bottom block on 1981 280zx
toolman replied to adsdsasdasdasda's topic in S130 Series - 280ZX
Have you tried industrial Blower Heat Gun (capable of heating the area to 200degrees)? This method usually works but be carefully not melt anything near by. This Process softens the glue to allow parts to separate. Try on a small area first. -
Heavy Duty frame rails and connectors
toolman replied to toolman's topic in Gen III & IV Chevy V8Z Tech Board
IMPORTANT MESSAGE-CONCERNING NEW COMPLETE 240Z BODY ASSEMBLIES FOR SALE I just posted information concerning new complete early model 240z bodies assemblies that may be available in the near future. It is posted on the BODY KITS AND PAINT SECTION of Hyprid Z Forums on Monday. There are a lot of pics and text discussing their construction and quality. Information about the manufacturer is also listed. There was a lot of interest in their line of reproduction vehicles( Toyota Land Cruisers,Toyota A86, Ford Bronco bodies). Also, I also will post text and pics of ALL ALUMINUM BODY PANELS FOR 240Z MANUFACTURED IN JAPAN. Weigh savings are about 20 to 30 percent and very corrosion resistant. The workmanship was excellent and looked beautiful. This is a limited production run so if you are interested, I would put your order in. Star Road in Japan is handling the sales of this product. I will also start posting pics and text of other cars and products that I found at the SEMA SHOW 2025. This will posted in my usual Hybridz Forum site at V8 ZForums-Gen III & IV Chevy V8z site soon. -
Heavy Duty frame rails and connectors
toolman replied to toolman's topic in Gen III & IV Chevy V8Z Tech Board
Hydraulic Clutch Pedal Modifications- I enlarged the Clutch Master to Shift to move about 1" to the Left. Interior Side of Clutch Master Mounting Bracket checking Push Rod Clearance Measuring Master Cylinder Piston Depth then adjusting Booster Clearance to 3MM. Modified Clutch Pedal by moving the Clutch Pedal Push Rod over about 3/4" to the Left. This small movement of the Clutch Push Rod Pin Mounting Bracket should allow even Larger Clutch Master, in case of Installation of a Larger Clutch Assembly. Finished Installation Next-ROAD TEST -
A COMPLETE EARLY MODEL 240Z BODY may be available soon
toolman replied to toolman's topic in Body Kits & Paint
SEMA SHOW-Complete Early Model 240z and All Aluminum Body Panel 240z This After Show will give you details about the latest news of Early Model 240z Body Panels. The First will a Complete Assembled Sheet Metal 240Z manufactured in China. Jiansu Juncheng Vehicle Industry Company makes Toyota La Madzand Cruiser 40,60 and 70 series,Land Rover 90/110 series, Ford Bronco1966-1977 Nissan 70-74 240Z, Volswagen T1, MadzaRX-3,and ToyotaAE86. Individual Body Parts(Doors, Hood, Fenders, Grilles,etc besides complete Body Assemblies. Right Front View 240z Interior View 240z Engine Compartment Pic 240z Front Wheel Well 240Z Right Inside Door × 240Z Interior Compartment Front Core support Rear Hatch Deck Toyota A86 Interior Compartment These pics taken of their brochures. This is a page from their catalog. It shows the individual 240Z Body parts which are available. My opinion is they should try to sell the body parts that other than what is presently available. Parts like inner body panels, whole floor pans, inner fuel compartment, etc should be sold. Parts that are commonly needed to fix corrosion prone areas. After all, they already made the panel molds. Also, I have another comment about their body parts. Their Firewall does not have a Vehicle identification Number stamped on it. Without a manufacturer identification number, vehicle registration maybe difficult in most states 240z individual body panels Their Price List shows the Full Assembled 240Z costs $1500 arrived at Port of Los Angeles. Let me tell you my Automotive Background -I was a ASE Certified Automotive Mechanic and also ASE Certified Automotive Collision Repairman and Painter before I give you my opinion about these Chinese Body Parts. I gave this 240Z a good inspection and asked a lot of questions concerning the manufacturing of these parts. Their Sales Team was not very informed about the actual process of manufacturing of the body parts. So I had to go with what I could see and feel for this opinion. The parts seen to fit together ok but without a Frame Measuring Gauge( Tram Gauge I could not determine the Frame Squareness and Length. The biggest problem with these parts is their Corrosion Control Methods were lacking. They should be at least be coated Epoxy Primer before welding the car together. Nissan factory cars are completely immersed in tank of primer. This method insures primer covers even boxed sections of the vehicle. This a pic of the Storage Compartment behind both seats in the car. No Primer-Corrosion already on surface Maybe the Manufacturer was rushing to get the 240z into the Sema Show or maybe this is normal. This company was still looking for someone to distribute their parts in North America so we have wait and see. For more information- email this address Next-All Aluminum Panel 240Z manufactured in Japan -
Heavy Duty frame rails and connectors
toolman replied to toolman's topic in Gen III & IV Chevy V8Z Tech Board
SEMA SHOW 2025-LAS VEGAS NOV. 3-7 I know that many HybridZ forum members are unable to attend this show so I will try to look for any product at this show for you. Please list your request as detailed as possible( manufacturer name and description of the item). I will, of course, look for items related to Z cars but there are thousands of vendors and it is easy to miss items. Toolman -
A Chinese Metal Fabrication Company is planning to unveil a Brand New complete Early Model 240Z body at the 2025 SEMA SHOW in Las Vegas on Nov 4-7. They are looking for Distributors in North America. Just consider, even if you do not need the whole body assembly, they have to created every sheet metal body stamping of the 240Z. So almost any 240Z, no matter how corroded or damaged could be bought back to life. https://www.instagram.com/reel/DOxdQynjijn/?igsh=MWk4N280Nm1zOXI= I will be attending the SEMA SHOW and will post pictures and more information when I return from the show. Please watch for my post show postings- Tool Man
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This video shows how Japan handles Automobile Recycling. They are very thorough at recycling. the video shows how effective recycling can be instead filling up land fills with waste materials.
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Heavy Duty frame rails and connectors
toolman replied to toolman's topic in Gen III & IV Chevy V8Z Tech Board
Upgrading with a 8 1/2" Power Brake Booster Sorry for the delayed posting, I was doing renovations on my house. I am upgrading my 7 1/2"with a larger 8 !/2"Power Brake Booster. When I added the 8.8 Super Duty Differential Conversion, the Large Discs Brakes called for a Larger Brake Booster to be added. I bought the booster from Z Depot as my local parts supplies did not have in stock. Comparison Pics of the 7 1/2" and 8 1/2" Boosters As you see with these pics, the Mounting Lugs are spread out more than the old one. Roughly about 3/4" or 1 1/2" across. Luckly, the Brake Master Cylinder Assembly does not required disconnecting the brake lines. You can just loose the brake line mounts and Proportioning Valve Assembly. This will allow the removal of the old booster and room to install the new one. Now, plenty of room to work on the Booster Mounting Holes is available. However, I found that making the wider mounting holes would occur close to edge of the Brake Pedal Assembly on the opposite side of the Firewall. So instead of just putting large washers in would not be strong enough. So I decided I would remove the Brake Pedal Assembly and would weld up some steel plate on the pedal assembly to give it more strength. First, I made a Template for a Rubber Gasket behind the Booster Body. Then, Cut the gasket from a !/8" Flat Rubber Sheet. Masking tape applied on Rubber gasket material Test Fitting the Gasket. Rubber Gasket on Booster I decided that it was better to removed the Brake Pedal Assembly to work on it. So I had to remove the Steering Column and Electric Power Steering Motor together. So I constructed a 4 Foot x 1 x 1/2" Foot Plywood Platform so I could work easier than bending my back on the rocker panel. Also, to remove the Brake Pedal Assembly, there are Two 12mm short Hex bolts on the top of the assembly. To remove these bolts, you must remove the Tachometer to access these bolts. There is only a couple of inches of space above the bolts so 12mm Ratcheting wrench or small Ratchet is recommended. the Two Hidden Bolts 12mm Ratcheting Wrench aids bolt removal. Mig Welded 1/8" Steel Plate over the Mounting Holes to provide additional strength. Firewall View of Modified Pedal Bracket After Test Fitting the Pedal Assembly, I found the Clutch Master Cylinder was very close to the new Brake Booster. I was thinking that, in case, I needed to install a Larger Clutch Master for a Bigger Clutch, a Larger Master might be needed. So I decided to move the Clutch Master over while i got Pedal Assembly apart now. Next - Modifying the Pedal Assembly to move the Clutch Master over. -
Heavy Duty frame rails and connectors
toolman replied to toolman's topic in Gen III & IV Chevy V8Z Tech Board
The Follow Up Road Test went fine. There was no CV Axle Grease leak and the Diffferential performed well. The Differential Gear Ratio was now 3:55 compared to the old r200 3:70 so my shift points were now more spread out. I think that 3:55 gear ratio for city driving by providing less gear shifting. Highway driving was better by running at less RPMs too. The Blue Angels-the Navy Stunt F16 planes were coming to participate in an Air Show at Kaneohe Marine Base. There also had a Car Show along with the Two Day Air Show. Although, the show was on the other side of my island , I decided to enter my 240z in the Car Show. The trip would take about one Hour but most of it was on freeway roads. The Freeway would take me over the mountain to the other side of my island. On the downward leg of the trip, I noticed that a lot of pedal effort was necessary to slow down, My conclusion was that a Bigger Brake Power booster would be needed. The OEM Brake Booster was 7" booster so the next size booster would be 1978 280z booster which is 8 !/2". The local auto places did not have a 280Z booster available so I ordered one from Z Depot. The Air Show was terrific but unfortunately, it create a large Traffic problem. However, The Good News is that I won the TOP TEN Trophy for Aloha Mother Fest 2025 -CAR Show that was combined with the Blue Angel Show. Next- Upgrading the 7" OEM Booster with the 78280z 8 1/2"Brake Booster Next-Upgrading the Brake Power Booster with a 78 280Z Unit -
Heavy Duty frame rails and connectors
toolman replied to toolman's topic in Gen III & IV Chevy V8Z Tech Board
Road Test and -Comments- The Firsr Road Test after the 8.8 Conversion went Fine. Normally, the car under under hard acceleration, a Shift into Secong Gear would cause the Right Side to break loose and the Rear End would start to come around. So I would have to back off the throttle or risk a Spin Out. With Torsen Gear, the torque was applied smoothly and evenly. The car handles well and controllable. However, when I returned to my garage and check underside of the car, I noticed a trail of grease above the Left Rear CV Axle. This grease trail was directly over the Left Inner CV Joint. So I jacked up the rear of the car, Removed the Left Inner CV Axle. After inspecting the CV Axle , I found a Small Tear in the CV Booot. The Hole was under the CV Boot Clamp so I figured the person who assembled the CV Axle must have cut it The bigger problem was finding a replacement CV Boot. I tried my local Ford Dealer, NAPA, OReilys, Auto Zone, Rock Auto and even Ebay. Nobody had it. Then, I remembered those Universal CV Axle Boots that allowed the mechanic to replace the Damaged CV Boots without completely removing the CV Axle. It saved the mechanic alot of Labor Hours. Those boots were pretty universal. An inventory of 4 to 5 these Universal Boots would fit many Front Wheel Drive Cars and even ATV. Even Snap On sold these Universal CV Axle Boots. Afrer Removing the Rubber Boot by taking the Boot Clamps off, You just remove the Large Snap Ring. Then remove the CV Joint. Once the CV Joint was removed, The Universal Boot was installed by stretching the boot over the axle. I just cut the bottom section of a oil funnel. With a little muscle, pull the Boot over the axle using the funnel to make it easier. The messy part was put the CV Axel Grease into the new boot. Finally , install both CV Clamps. Then, take the car for another road test to check for any leakage. -
A Excellent Video on A Complete Body Restoration of a 240Z car
toolman replied to toolman's topic in Body Kits & Paint
"Oil Can Repair" on Rar Hatch Panel- "Oil Can Repair" on the Rear Hatch Panel is common problem on 240z. The factory tried to solve the problem by adding addition sheet metal around the lock assembly. unfortunately, this(in most cases) was not sufficient to prevent the problem. The problem is aggravated by the push style hatch lock that is utilized. The lock uses a pushing down movement to operate the hatch release. Imagine a 200 plus man forcing his weight on 23 gauge Flat piece of sheet metal opening his hatch. This video shows one method od solving this problem. -
I found this You Tube Video that shows the use of Laser Technology to strip down a Fairlady in Japan. Although the video doe not have English Subtitles, the Laser Machines utilized provided a different method of removing paint, rust, corrosion,etc. The major drawback is it is too labor intensive. Using Total Chemical Vehicle Dip (previously shown) would be much faster and still be able to remove internal corrosion (in boxed areas). But in certain case such as surface corrosion, this method would work well. I found the video interesting as it provide a new option in corrosion and paint removal in the restoration process.