Jump to content
HybridZ

Body Panel Filling


Recommended Posts

on a 240 like yours...some aluminum bumper brackets and a nice fiberglass bumper...

 

 

there are steel plates behind the bumper mounts that plates are welded and spot welded to the subframe...so you will be grinding and welding to get it smooth.

Link to comment
Share on other sites

If you have a MIG or TIG (or even OxyAcetylene) making patch panels that 'lay over' the openings and bridge the radius to the 'low spot' are easily cut out of an old hood or door. Tack welding them in place after completely welding the holes behind will allow them to be skim-coated with filler and always allow easy removal come some future time should a new owner wish to reinstall the bumpers.

 

Of course stitch-welding the cover patches can also be done---but with the caveat that the holes in the low spots have to be plugged as anything getting up the backside of your new panel will sit there, and rot the panels from the backside. Even in SoCal, dust will get up inside there, and retain moisture.

 

I have seen people get round plugs (like for the floorboard) to plug the round holes, and hten weld in the top cover.

 

Last thing you want is 1/2" thick of bondo or tiger hair stuck in there to lift out and crack when you get bumped!

 

Personally, I'd be loath to fill the bumper mounting holes/recesses on the back panel. They work great as tow-recovery points. I have seen some nice 'accent' panels like on an old corvette (mini bumper guard looking things) installed over them with everything else smoothed, and they look really cool. And allows you to keep the tiedown / tow attachment point.

 

They look nice all filled in, but those two little 'bullet' bumpers back there set off the back end and give it a 'finished look' IMO---they draw the eye up to the tail light, instead of down to the color/black line where your gas tank inevitably is showing. Overspray, dents, and all! ;)

Link to comment
Share on other sites

I greatly appreciate your input fellas! I think I'll end up filling in the bolt holes and covering them up. I really like the clean look of a blank rear end.

 

p.s. That picture isn't of mine, I'm actually picking an orange/red one tomorrow after work.

 

Thanks,

Mario

Link to comment
Share on other sites

Join the conversation

You can post now and register later. If you have an account, sign in now to post with your account.

Guest
Reply to this topic...

×   Pasted as rich text.   Paste as plain text instead

  Only 75 emoji are allowed.

×   Your link has been automatically embedded.   Display as a link instead

×   Your previous content has been restored.   Clear editor

×   You cannot paste images directly. Upload or insert images from URL.

×
×
  • Create New...