I'm surprised you're have that problem. On my 2.3 Ford all that's been done to the Hy-35 is enlarging the hole and mine holds steady. One of our local 2.3 guys runs an HX-35 and his holds steady too. I have heard tho of some of the Turboford.org guys cutting a hole in the flange to allow the flapper arm to move even more. Could thre be a hole in the hose to the wastegate or even the actuator diaphragm? BTW if you should decide to go with an external gate, the same guy makes some internal wastgate blockoff flanges that are very nice. http://cgi.ebay.com/ebaymotors/Holset-HX-35W-HY-35W-turbo-waste-gate-blockoff-flange_W0QQcmdZViewItemQQcategoryZ33634QQitemZ8038941622QQrdZ1QQsspagenameZWDVW