-There is a vacuum hose leading from the distributor to a little cylinder with the other hose going to the carbon canister, is this needed of can I just plug off the hole. If it is needed, what do the two wires coming from the small cylinder plug into?
Not important to get it running. It's the vacuum advance line. Check your FSM for vacuum hose routing, and make sure all are properly connected or properly blocked off - vac leaks suck . . . . .
-Also, when the engine is at TDC with the distributor on, it points directly toward the front of the car, right on top of the cylinder that is supposed to fire first. is this correct or way off? I thought that the rotor had to start before the first cylinder?
It should be pointing at the #1 spark tower on the cap, which is usually towards the front of the cap. Also make sure the wires are stitched up to the right cylinders (FSM again).
- I have tried to start the car many times within the past few weeks but it wont even pop once or twice. I took the plugs out today and they are perfectly clean, and barely even smell of gas. So I assume the injectors are not doing their job properly. I saw on someones build that they had to sauder the connection together in the air flow meter because it was not telling the car to open the injectors.
The plugs (and exhaust) should reek of gas after cranking without it starting. Before you dive off into the 'heaven' of troubleshooting the FI system, hit all the basics first!!
Probably need to check whether it's getting any/enough gas.
Fuel pump running?
Fuel filters clogged?
Is the gas fresh? Old gas is harder to burn.
Does gas come out of the fuel rail when disconnected?
Are the injector electrical connectors making good contact? Ford Duratec motors have good injector connectors for a cheap junkyard replacement. Clean all the engine connectors while you're at it.
Check timing & compression? Autozone has timing lights & compression checkers as loaner tools.
Get a can of carb cleaner and spray it straight into the intake plenum for about 2-3 seconds through one of the vacuum bungs. The ignition on a 78 is separate from the FI system, so the car should run for a second on the carb cleaner if the ignition is firing.
Take one of the plug wires off and make sure it will throw a good spark to ground, then you know youre getting spark.
I have also heard of people getting one with a dead FI computer to crank by hot wiring the cold start injector, but that's dangerous if you don't watch out.
Anyway, good luck getting it running, hopefully more people chime in soon
Scott