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sticking strut cartrige


Guest ozcheek

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Guest ozcheek

Does anyone have a trick for removing a sticking strut cartrige? I have removed the cap nut reinstalled the spring, heated the bottom with a rose bud. Then removed the spring and atached a slide hammer. I am about out of ideas. If no ideas, then how about a used strut assembly for a 73 240. Thanks, Oz

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LOL good luck. So far ive tried the following:

 

Vice grips

drill hole on bottom, stick rod in, pound with hammer

attach one end to tree, other to truck; pull

attach both ends to 2 trucks; pull

 

believe it or not, after a few hours, it just fell out, go figure.

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Guest ozcheek

I attached a large slide hammer, the type used for removing axels (5 lb weight) suspended the strut by the flange of the hammer so the the mass of the strut was off the ground. Then whipped the hammer into the stop like there was no tomorrow. I will probably be going for a vist to the chriropractor tomorrow. Mabe the strut elves will come in the middle of the night and free it.

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i ended up drilling a 1/4" hole in the bottom of the strut and spraying in a ton of WD40. after letting it sit all night, i put in a punch and gave it a few good whacks. it came out quite easily once the initial rust bond was broken. the only thing is that you have to weld up that hole when you are done otherwise the next cartridge you put in will rust in also. when you put your new cartridges in, fill up the remainder of the strut with ATF. this will prevent any new rust from forming and also acts as a heat transfer fluid when the struts are working.

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I have torn down 2 sets with no problem but my 71 decided not to come out, I tried the 13 lb slide hammer more rust penetrant than you can shake a stick at and even heating with a torch, the thing that finally got them out was the port-a-ram, you have to be carefull not to damage the top of the housing but with a good sized shoe on the ram I finally got it

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Ozcheek,

You are not the only one that has had problems. You can see my post a while back about the "strut from hell". The pictures have been deleted from the original site, but I still have them on my computer if you would like a good laugh. It was done very similar to what David K. said. Sometimes these things can be a pain in the butt :wink: .

 

Check it out:

Strut from hell

 

!M!

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Guest ozcheek

At 10 am this morning, the dam finally broke. It required lots of heat and many choice words. I even broke the end of the shaft on slide hammer, but mannaged to salvage the strut. Thank You all for the helpful suggestions, Oz

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here's how i did mine.

 

1.0 losen the three tower bolts and use a good size biggest pipe wrench.

2.0 hammer the wrench handle (acting as an impact wrench) towards both directions to break the rust.

3.0 spray w/ wd40 and wiggle it back and forth until its very loose.

4.0 torque the three top tower bolts back.

5.0 unbolt the sway bar link and the tension bar.

6.0 insert a good size pry bar or pipe onto the control arm and get on it. it should come off

 

hope this helps

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