toolman
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Everything posted by toolman
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Heavy Duty frame rails and connectors
toolman replied to toolman's topic in Gen III & IV Chevy V8Z Tech Board
Decided to beef up the seat mounts and keep them off the floor to prevent corrosion. I utilized 1" square box tubing with reinforcing plates on each end. Even if I go to different seats, these mounts should be a good base to start with. driver's side mounts passenger's mounts. Thanks Richard, most people don't realize how much work is actually involved in this type of build. -
Heavy Duty frame rails and connectors
toolman replied to toolman's topic in Gen III & IV Chevy V8Z Tech Board
Tools used for undercoat and paint removal The Veteran Day holiday provide me additonal time to work on my car. I tack welded all of the seams in and out of the engine compartment,Strut tower also welded, A 4 1/2 electricgrinder with twisted wire cup brush was used befotre blasting. The interior of the car masked off so the compartment could be media blasted whjile keeping most media inside the car. All open holes in firewall were masked off using duct tape. The windshield area was covered with large pieces of cardboard. Canvas and plastic sheeting covered doors and hatch areas. Face respirator and face shield were used when media blasting. In this case, 80 grit abrasive was utilized. I used a large wet/dry SHOP VAV to recover the media and reuse the media. A wire mesh filtered the recovered media before reusing.. self etching primer applied to prevent corrosion, The 16 gauge plates above the frame railings reinforce the floor panels. -
Heavy Duty frame rails and connectors
toolman replied to toolman's topic in Gen III & IV Chevy V8Z Tech Board
One of the reasons that I went to the SEMA Show 2017 was to check on the latest LS motors. This motor is the LS376/480 the updated version of the LS3. It basically has a cam change. the motor produces 495HP and 473 ft lbs of torque. Perfect for me. .This Chevrolet High Performance manual has all necessary part numbers to build and install their motors in almost any car or truck. It gives even measurements for engine and its accessories(air conditioning,power steering,etc).i choose files...Click to choose files.url -
Heavy Duty frame rails and connectors
toolman replied to toolman's topic in Gen III & IV Chevy V8Z Tech Board
Back to the Build. wire brushed the cowl area but vent must be removed to clean area around vent box. So vent cover was carefully removed.After cleaning , area was primed with self-etching primer to prevent rust before media blasting.Driver side cowl after priming. Vent cover after sand blasting and painting with weld thu primer -
Heavy Duty frame rails and connectors
toolman replied to toolman's topic in Gen III & IV Chevy V8Z Tech Board
IMG_1912.MOV Just returned from the SEMA SHOW in Las Vegas. The ROAD KILL 71 240Z with Mustang 5.0 with Ford truck turbo blowing thu Holley carb. Low budget build but with a lot of fabrication work. IMG_1903.MOV A clean Z car with fender flares E we Bored out motor with Weber carbs Wide flared 240Z car. Someone told me that there was a early Z with a Skyline twin cam motor but I must have missed it. There were hundreds of cars and trucks to see at the show. -
Heavy Duty frame rails and connectors
toolman replied to toolman's topic in Gen III & IV Chevy V8Z Tech Board
First pic is top view of restored battery holder. Second is the bottom view of the holder. The third pic is the battery holder "test fitted". I still have not decided whether to install the holder or a marine type of battery box in the rear of car. The last pic is the firewall after I plugged unnecessary holes. -
From the album: HD FRAME
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From the album: HD FRAME
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From the album: HD FRAME
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IMG_1831.JPG Replacement patch held in with screws and cleco pins
toolman posted a gallery image in HybridZ Cars
From the album: HD FRAME
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From the album: HD FRAME
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From the album: HD FRAME
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From the album: HD FRAME
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From the album: HD FRAME
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From the album: HD FRAME
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From the album: HD FRAME
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IMG_1781.JPG Right side replacement section mocked up
toolman posted a gallery image in HybridZ Cars
From the album: HD FRAME
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From the album: HD FRAME
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From the album: HD FRAME
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From the album: HD FRAME
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Heavy Duty frame rails and connectors
toolman replied to toolman's topic in Gen III & IV Chevy V8Z Tech Board
First picture is the top view of the patch welded in. Second pic shows the bottom view of the patch. I have not decided whether to reinstall the battery holder or relocate it to the rear of the car. -
Heavy Duty frame rails and connectors
toolman replied to toolman's topic in Gen III & IV Chevy V8Z Tech Board
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Heavy Duty frame rails and connectors
toolman replied to toolman's topic in Gen III & IV Chevy V8Z Tech Board
First picture is the completed radiator core support. It is welded to both sides of the front fenders and to the square tubing frame. Picture 2 show the rear of the support. I drill holes in the inside of the front tubing to lighten it and for looks. The third picture shows the front area where the bumpers and hood hinge are located. Spacing of core support and hood hinges are critical to prevent interference of moving parts. Check clearance before welding support in. Next step was to strip the engine compartment and weld up any small unnecessary holes. But I discovered the area under the battery holder was corroded. So the holder was cut out. Photo 4 shows the corrosion. Pic #5 is corroded area is to be cut out. The last pic is the top view of the patch to be installed . -
Heavy Duty frame rails and connectors
toolman replied to toolman's topic in Gen III & IV Chevy V8Z Tech Board
Yes, the ducts in the radiator support are constructed with sheet metal. I followed the basic pattern of the factory panel. Those extra holes will probably used for AC condenser hoses. Larger holes may be necessary if I go to a PRO-CHARGER supercharger for the intercooler. In that case. new grill would be constructed too.