Sorry if this doesn't flow well, I just got my wisdom teeth pulled... and for some reason, this medicine is making it hard to concentrate.
We have a CNG truck that was converted back in... '93 I think. It has raised compression, different cam... and a Reher-Morrison ported head, haha. There is so much torqre that you can spin the tires so slowly that you can still read the words on the side on them while they're going. Its awesome! The range on it is not very good, but I'm not sure how big the tank is. Also, finding fuel for it is an issue, we have to go ~15 miles to get to the station. I have no idea how much fuel costs. I might be able to get my hands on a report that was written on this if there's interest.
E85 is sort of a pain in the ass. But has some real nice benefits that were already mentioned here. We ran a Honda CBR250, thats a 250cc 4 cyl, 20,000rpm redline, that we turbocharged and and ran on the stuff. Stock the engine made ~45hp, and afterwards made 72 which is where we choked our restrictor. That was non-intercooled with 11.5 static compression ratio. It has such a great latent heat of vaporization that depending on the amount of boost you're running, and how efficiently you're compressing it, you can probably get away without an intercooler if you're going forced induction and place your injectors right.
I saw an article a little while ago where they ran a flex fuel Tahoe on gasonline and then E85, and with E85 it got worse gas mileage of course, BUT, the 0-60 improved. I didn't think you would be making more power without raising compression first. But I was wrong. Here's the article:
http://autos.msn.com/advice/CRArt.aspx?contentid=4024242
Also E85 is corrosive, so everything thats going to be in contace with it needs to be stainless steel, hard anodized aluminum, alcohol compatable rubber, etc. JB Weld is NOT compatable.
Here's some compatability information that was collected off the internet and condensed for our Turbo250 project. No gaurantees are made to its accuracy.
A √ indicates compatability.
Aluminum
Most Rubber*
Teflon √
Stainless Steel √
Natural Rubber √
Latex √
Brass
Cast Iron √
Tin √
Copper
Steel
Nickel √
Glass √
Fiberglass** √
Most Plastics*** √
Flex Pipe √
Anodized Aluminum Hardcoat √
Anodized Aluminum √
Zinc
Cork
Lead
Silicone √
Butyl √
Nitrile Latex √
Neoprene √
Titanium √
Carbon Steel √
Galvanized Steel √
PVC √
Fuel filters may clog because ethanol will break apart sediment in the tank. It also will pick up more water which stays suspended in the alcohol. There are fewer problems with higher concentrations of ethanol.
*O-rings and seals in some standard dispensers are affected by E85. Equipment must be specialized. Nitrile has been successfully used.
**Problems exist with single-walled fiberglass tanks. Double-walled tanks and piping are completely compatible.
***See next page
Plastic Durability
Type of Plastic
Extent of Durability
Conventional Polyethylene
Good
High-Density Polythylene
Excellent
Teflon
Excellent
Tefzel
Excellent
Polypropylene
Good
Polymethylpentene
Good
Polycarbonate
Good
Polyvinyl Chloride
Good
Excellent: Will tolerate years of exposure
Good: No damage after 30 days, should tolerate years of exposure