Thanks for spending time on this subject and dealing with my problem. This discussion is getting real close to the one on VLSD "rear end ID". Also thanks for pointing out that the 39:11 stamp is ring tooth count and pinion tooth count, I wounder how long it would have taken me to realize that, Duh!!!
I see what your saying about the spider gears and clips, I was hoping this too would be true. The distance from the clip ring groove and the end of the shaft is the same left to right on the ZXT and the SXT. The difference is in the 'groove' area inside the carrier (I have no idea what it is really called). This part of the shaft exists with small spiral grooves cut in it. If the CV is installed in it's original fashion, looking from left to right it is cut Anti-clockwise and both are cut exactly the same, length of groove and number of grooves.
Here is the difference, one CV has a length of 10mm between the grooved area and the next section where the other does not have this gap. There are three diameters on the input and all three have special functions. the spline area, the groove area, and the seal area. The splines run up the shaft to an area wider than the splines. There the grooves are cut (both are the same up to this point). Here one has the 10mm 'dead' area where the grooves stop, but still have the same diameter. The other has grooves cut all the way to the next larger diameter of shaft. The shaft continues on, here you enter the area for the outer case seal. At this point you exit the case and enter the first CV, than more shaft, the second CV and finally the flange area where it is bolted to the hub companion flange.
I don't see that the spider gears are any different left to right nor does it look like they are shimed any differently, but they do appear to have a space. The 10mm on the shaft would need to be on the same side as the carrier side that has the 10mm spacer (shim) with the small 2.1mm shim.
I did talk to a guy at work about this issue (he races sprint cars) and he said (very long story short ) that you do "ususally" shim only the carrier to remove ring and pinion backlash, "but" in your case, have a shim for the ring made. I agree that this would be the 'easiest' solution to this problem, with some risks associated.
This certainly has been a project from the word GO!!!
Mike thanks again for your insite into this issue.