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Fabbing Mounts For An Aluminum Dash


Zzeal

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I know this doesn't pertain to many of you, but if you ever need to mount an aluminum dash to the cage dash bar, here's what I came up with. It worked well, but accurately tapping both ends of the 3/8" bar was a bit of a pain.

 

I dashed off to McMaster-Carr and got 4, aluminum, 1-1/2" I.D. clamp-on shaft collars, some 3/8" X  3/8" aluminum bar, and some stainless screws. Bingo!, took me all of yesterday, 20 taps slowed things down, but it went together nicely and I got a clean, simple dash.

 

I had a sheet metal shop fold under (about 1") the front edge of the dash top piece ( as with cloth, they called it "hemming" the edge) so it looks like it's 1/8th" thick. They also curved back the bottom of the lower panel, for a nice touch.

 

The sheet aluminum is about 1/16th" thick, "3003" type stuff, the best for bending.

 

There's still more to do, the Digidash needs a hood over it, and I have an out of the box idea on how to finish off the aluminum. I'll post it... if it works!

 

Steve

 

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