With all do respect newzed you have contrbuted nothing new to the solution of the problem that I had not already addressed many weeks back with DSS. I may not be using terms that agree with you.... I said “bind and won’t turn” and you prefer “won’t spin”. Your suggestion of filing off a dust cap is impossible as we are talking about solid billet machined parts that are meant to be to spec. You just can’t take a file to this stuff and call it good and I don’t own a lathe. I purchased these parts at great cost per DSS selling them as bolt on and in regularly use on many S30 Z’s. They have since admitted that they have NEVER had this stub axle on 240Z and admitted that there stub axle was previously copied off of an unknown Datsun stub axle they were told was an S30. I have supplied them all of the measurements using my mics and calipers for the risers so the bearing would fit per spec. Unfortunately, the first riser was not machined to measurements I provided so they did them a second time, this time per my measurements and they are perfect. Great, however the billet machined shoulder then cam into contact with the housing and again would not spin. Soooooo I sent them a stock 240Z OEM stub axle along with their axles with the understanding that DSS would
machine into the billet stub axle
the proper recess and width allowing the stub axle to fit as OEM with the stock stamped dust cap. DSS sent the axles back to me with shoulder machined down but without the necessary recess. I called them concerned they still would not fit however, per their instructions, bolted them back up as they were “within .005 tolerance of OEM”. I bolted them back up and they continue to press against the housing and will not spin. I called DSS with the bad news and they said “sorry, we didn’t think the recess was that important”. My response was “why didn’t you just machine the axle to match the OEM one I sent”? There Response- “Im not sure i need to talk to the machine shop”. As of this afternoon, DSS has requested I send it all back one more time and they will make it right. I’m going to give them that opportunity again as I am to far into this to just turn back. So, after month of emails, pictures, and sourcing hardware to fit (since the supplied hardware hits the differential on the adapter side of this conversion) I am again hoping that DSS machines these stub axles to OEM spec. Keep in mind, this is advertised as a “bolt in no modification kit”. Im really not offended that I’m not making sense to you. I’m offended and ticked off that I was sold a product that has never actually been bolted on to a 240Z and that I have been patiently (admittedly sometimes not so) trying to help them produce a useable product from the other side of the U.S with phone calls emails and pictures. The final straw is sending them an OEM axle with the instructions “make a copy of this” and it still came back machined wrong. Every point you have made regarding bearings and risers and clearance I agree with fully and in fact I communicated to them to fix those issues as they arose. It’s been a long process. I’m sorry I can’t satisfy your deepest need for every piece of communication and I honestly can’t tell you why they keep getting it wrong. Funny thing is, they can’t explain it either, but they sure as heck are not blaming me. Lee thanked me for my patience with all of DSS mistakes. Getting into a war of words is not my bag. I’m bummed out this crap is clogging up the forum. I apologize if I offended you. I’m really just a hard working guy that loves Z’s and gearhead culture in general. I’ve been building and racing for most of my 50 years of life (first kart and motorcycle age 5) and building cars in my garage is my therapy..... supposed to be fun. Given all my frustration with this purchase, i just needed a place to vent and I really want others to avoid the same. So hearing that I’m a whining complainer that doesn’t know what the hell he is saying and is incompetent to turn a wrench hits where it hurts to be perfectly honest. Agree to disagree is cool
with me, time to let this squabble go.
With respect, Jim