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Rotor stress cracks


zgeezer

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I replaced the pads on my 2004 MazdaSpeed Mx5 twelve months ago. The rotors were "turned" very slightly and Mazda OEM pads installed. Today, I noticed that each of my rotors have about 100 small cracks that run the width of the swept area at a 45 degree angle tangent to the inner swept diameter. The rotors are not "blued" and have not been abused, other than one or two "slow downs" from 110 to 80 mph. The cracks are visible, but the rotors feel smooth when I run my finger nails across them. There is no noise, no shuddering, and no sound of anything dragging. These are the original stock Mazda rotors and they are not drilled or slotted.

 

Am I driving an unsafe car? Is this a condition that I should immediately replace all four rotors? My initial sense is that the car is "unsafe at any speed".

 

What is the most likely cause for this condition?

 

Any comments please.

 

G

Edited by zgeezer
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my rotors have about 100 small cracks that run the width of the swept area at a 45 degree angle tangent to the inner swept diameter.

 

If one of the cracks spans the entire width of the swept area then replace the rotor.

 

If one of the cracks opens up to more then about .015 then replace the rotor.

 

If they are a bunch of short, narrow cracks then you're fine.

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Thanks for the quick replies and peace of mind. No need to confront my mechanic, rob the wife's house improvement kitty, or fear driving my DD. Just another item to check on my daily walk around before cranking up. Again thanks.

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... No need to confront my mechanic, rob the wife's house improvement kitty...

 

:lmao: :lmao:

 

...Just another item to check on my daily walk around before cranking up. Again thanks.

 

A good pilot always performs a thorough preflight inspection of the craft he is flying. :2thumbs:

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What actually happens is that a sudden application of heat results in tension between the hot outer layer of the rotor and the cooler inner. Resulting in cracks.

 

To avoid this warm the brakes up before doing heavy applications, works every time. Including with Xdrilled rotors that are often blamed when it is driver error.

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