Thanks for the great response about my dash project. Some of you have requested additional pictures/information, so I've decided to put it all in one place.
When I first brought the car from dallas, it was a bit of a mess. The original dash was BAD, with about 8 big cracks going all across the top. Sorry, I forgot to take a picture of the top of it, only the front. You can see one of the cracks extending down the face, but for the most part it looks great from this angle
The first step was to use a razor blade to trim all of the cracks and try to smooth the foam as much as possible. Second, fill the cracks. I used kitty hair type bondo (the green) for all the big gaps and major structural work. This stuff is very strong and sands decently. After that, regular bondo (red) was used to smooth everything out.
More bondo, sanding, bondo, sanding, bondo sanding. I definitely wanted to retain the awesome shapes of the original dash, so there was a lot of hand sanding in the corners and contours.
At this point, I had a repaired dash, with a major problem. The top was very smooth due to the feathered bondo. The issue was that the original vinyl had a texture to it that was hard to replicate. I tried painting it with a flat black roll on bedliner made by Duplicolor, which turned out horrible. The stuff was thin, it dried way too fast, and still didn't hide the stock texture.
What led me to the spray on bedliner was the quest for THICK paint, and after all, what is thicker then that stuff? It's more like spray on rubber. I took my dash to a place off of 59/Dairy Ashford called Star Auto Accessories. The guy there was very helpful, and didn't call me completely crazy :bonk:It was $150 to get the whole thing prepped and sprayed with High Pressure bedliner.
This is what I picked up.
As you can see, it came out almost perfect. The transition lines between repair and original material are invisible. Most importantly, it will last forever. The inside of the gauge holes did have to be sanded slightly so that I could squeeze them in. During that process I came to realize just how tough this bedliner is...
So for $170 and a few days of work, my very unique dash was completed.