I've been using my Precision TIG 275 for a ferw months now and I wasn't happy with its performance when the amps were turned up on AC welding big aluminum. I'd have the setting on, say 225, and with my foot to the floor I would only get about 185 amps. Plus I would see the power sag a bit while running long beads and occaisionally the 85 amp breaker would trip, shutting the machine off and smoking a tungsten.
A couple weeks ago, while welding a bunch of aluminum, half the shop lost power completely and nothing powered by 220 would work. I checked the panel in my shop and one of the three phase leads was only delviering 8V, instead of the 120V the other two showed. I traced it back to the main power supply for the building and found a completely melted lead going to my meter:
This complex was built in 1976 when aluminum wiring was allowed. Over time, through galvanic action, where the aluminum wire connects to brass, steel, or copper connections, corrosion develops and the resistance increases. The landlords replaced the failed wire with a new copper one and cleaned all the other aluminum wire connections.
Now my TIG welder delivers all the amps I ask of it.