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HybridZ

Trany install


Buzz

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Boy do I feel stupid,I just spent 2.5 hrs tring to install a 4 speed into my 77 L6, what the heck.I installed the clutch,with a alignment tool,tried turning the output shaft,wiggling the engine, pushing the trany from side to side. O and I even have another imput shaft that slides right in with no problem.raised the engine, lowered the engine ,lowered the trany,raised the trany.funny thing is it's the trany that came out.It wouldn't be so bad if it were another trany.I'm just fustated,I'll get it.It's not the first trany I've installed,just been awhile! Mike

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N0, just laying on the floor,car on jack stands.It's just not going in striaght,I put in a new piolit bushing no play.I never had a trany go in so hard.Stupid question,I can't remember does the clutch disk go in with the springs facing the pressure plate,I think so? Mike P.s. Nice video!

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sometimes it takes a lot of wiggleing and forcing to get it on. Try focusing on getting the bolts that connect the bellhousing to the motor lined up. if you can get a couple of those bolts in you should be able to get it in.

 

Yes the clutch goes in with the spings facing the pressure plate.

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You also want to make sure the front of the input shaft isn't binding as it goes into the pilot bushing. I found that the tranny needs to be as straight as possible in relation to the engine as you push it forward otherwise it won't go all the way.

This may be a stupid question, but did you make sure the pilot bushing is the correct size?

 

Wheelman

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  • 1 year later...
You also want to make sure the front of the input shaft isn't binding as it goes into the pilot bushing. I found that the tranny needs to be as straight as possible in relation to the engine as you push it forward otherwise it won't go all the way.

This may be a stupid question, but did you make sure the pilot bushing is the correct size?

 

Wheelman

 

By saying correct size you mean it can slide on the shalf and take it off to test fit it? then put it in the crank? This is the part I'm lost, I destroy two already. the first one was the original which I tried pushing/wiggling/moving it, trying to get it in there, but it not.

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The best approach is to install two or three long bolts with the heads cut off. These act as guides allowing you to focus on alignment and not kill yourself trying to hold the transmission up. Slight rotation of the transmission with the driveshaft or a spare yoke will aid in lining up the splines. Put a little lube on the alignment dowels too. Once installed put a couple of proper bolts in and pull the long bolts out. Save them for the next time.

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the easiest way i've found to install a tranny is to turn the bellhousing clockwise so that the starter housing part of it is pointing more downward than natural and get it away from the trans tunnel. once it slides in somewhat rotate it back up into position. easy as pie! and yes the springs on the disc do face outward towards the pressure plate/transmission but they are usually marked anyway.

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2 of the biggest helps ive found in getting the tranny to slip in would be the spare yoke to turn the input shaft and then make sure you have the engine on the same plane as the tranny. i use the jack that comes with the Z and a block of wood and if it doesnt go in i can raise or lower the rear of the tranny till it slides in.

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