I had planned to work on installing the front suspension parts on my Z but I discovered that my supply of Gold powder was almost gone.
So while I waited for the Gold Powder to arrive, I decided to finishing cutting the Right Front fender for the Rocket Bunny Flares. Like the Rear Flares, I made a Template of the already completed Left Front Fender.
Note- I use almost all the fender edges( top, back, front and bottom) to create the
template. The more reference points that you use, the more accurate the template will be.
Side view of template
Put template on the Right fender then
Transfer the trim lines using a Black Marker pen.
A Tin Snips was used to trim the fender. It was used as cutting thin metal like the front fender, vibrates a lot and making it hard to control.
Note- make sure to grind all trimmed edges to prevent future sheet metal cracks.
Next thing to do was to clean all of the Front Suspension parts in preparation for painting or powder coating. The rear stub axles were prepped at the same time to conserve paint materials.
All the parts were first cleaned with cup wire brush on a 4 1/2 electric grinder to remove the heavy grease, dirt and paint. Then a Heavy Grease Removal soap ( was used straight without dilution) was used. First, with the parts cleaning brush then with a air solvent gun shooting the degreaser( now diluted) to get those hard to get to areas.
Blasting away
Stub axles after paining with Black Polyurethane paint. Note- the rubber joint
boots were masked off otherwise the axles would have been disassembled to remover them.
The other suspension parts after Polyurethane Painting.
Before Powder Coating
After Powder coating
A flange bolt powder coated
Front crossmember mounted
Note- new Camber adjusting bolts were installed.
Front to rear view of Front Suspension. Note -The Powder coated parts gives
a nice contrast with Gloss Black suspension parts.
Side view of the Right Side Suspension
It took a lot of cleaning, grinding, painting and powder coating but I think it was worth it.
Next, installing the Wheel/Tire Fitment Tool on the Front Suspension to check it out, is next.