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I tried it both ways and cutting the hole after is definitely the way to go. I used a copper heat sink as well and got some very minor warpage which I was able to lightly knock down with a sanding block. Definitely not my best work but it'll never be seen.
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I haven't tried it yet because I had to take the dash out so I couldn't drive it to a flat surface but I can test it out this weekend.1 point
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Can certainly be done. Takes time, creativity and some fab skills. This is the console I created in my '71. You will note it is a 260/280 dash. I used this because the dash opening is more conducive to adding things like a DD radio. I fabricated the opening face place to house the radio, vents, Vintage Air controls and Audi pop out cup holders and switches.
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