When I read your initial post I would have put money on the pilots being too small
I was under the impression the main air jet only had an effect over a very small area at the upper end of the rev range? and going larger leaned out this area?
I have PHH44's on a L24, head work, cam, 6 branch and system etc, and my airs are 210, but I do have a stumble just off idle under load, pilots screws out 2 complete turns, 360 + 360, with 57.5 pilot jets......so I've been following your progress with interest