It has been awhile since I posted any progress on my car. Here is what I had to deal with, it's not pretty. This was the last and final battle with rust. Would not even wish this repair job on my worst enemy as I wasted my lower back doing this one. Ouch, at 38 I am getting old for this stuff.
These are pics before seam sealer and paint to show repair job. They will remain in my gallery for awhile as to maybe help others someday who search confronted with this horrible crisis carnage.
Process- Cardboard templates, .048 mild steel, Steel Rivets, I love them as they really perform compared to welding to .034 thick 30 year old metal. The ability to pull the material together and increased surface area. Some welding too where I could work it in. Difficult welding down in a hole and no upsidedown welds underneath. Jegs battery tray which was cut down to fit accordingly. The battery sits about 2 inches lower than oem. Yes it still clears the tire at full suspension compression and turn. Roughly about 3/8 clearance, quite the design task.
Result- Very strong. Actually tied back into the firewall, inner fender and shock tower.
More progress soon. Ok enough said here are the pics.
Brian