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RTz

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Posts posted by RTz

  1. The OE water plumbing under the intake is a goofy looking thing and it doesn't fit it's new home so well...

     

     

    Coolant1.jpg

     

     

     

    I deleted the throttle-body heat, relocated the heater return, and eliminated the expansion tank. The cooling system retains a constant high-point bleed and bypass (small hose running to the top of the radiator), but expansion is now handled by a traditional recovery tank ('89 Mazda B2200)...

     

     

    Coolant2.jpg

     

    Coolant3.jpg

     

    Coolant4.jpg

     

     

     

    The Datsun clutch MC is too small to work with the BMW clutch. The BMW master is 3/4" but it has different pedal leverage. A quick phone call to Pegasus and...

     

     

    1MCa.jpg

     

    1MCb.jpg

     

     

     

    The Tilton 74 series MC has the same bolt pattern as the Datsun, but it requires a couple small mods to work... shorten the rod a touch, tweak the hard-line a smidge, and install an SAE flare nut.

     

    Unfortunately I blew the math. It functions... stiffly. A 1" MC is bigger than it needs to be. I'll have to back up and re-run the numbers, but for now, it'll get the car driving.

     

    So... the Great Pumpkin is officially off the jack-stands until after start up. Only three projects left on the to-do list... chassis electrical, EFI, and the M50 intake conversion.

  2. Hey Ron, did you do an OBD-1 swap?

     

    Nope. Sticking with Wolf.

     

     

    You've got the M50 intake, just wondering if you have the M50 injectors and fuel rail and ECU?

     

    I have both manifolds and both rails. I'll be using the M50 manifold with S52 injectors. Some of the info below is for you, and some is for everyone else. You'll know what to skip...

     

    The S52 manifold that came on the '96-'99 M3's have *much* smaller runners and a slightly smaller plenum than the M50 manifolds. According to bmw-m.net, a flow bench showed an average of 46% greater flow per cylinder. It may sound like overkill, but keep in mind the M50 manifold was original equipment on '95 M3's. Torque peak was @ 4250 on 3.0 liters. With the later/smaller/OBDII manifold, torque peak comes in at 3800 on 3.2 liters.

     

    It's a popular swap. Mostly inexpensive, and the HP claims range from 10 to 25 on otherwise stock motors.

     

     

    S52vsS50FlowBench.png

     

     

     

    Runner difference is very visible...

     

     

    S52vsM50Runners.jpg

     

     

    S52vsM50Ports.jpg

     

     

     

    As implied, you trade some bottom end power for top end. Since this car will be roughly 700 lbs lighter, geared slightly lower, with a more aggressive exhaust than the donor M3 it came from, I don't feel it's a misdirected step.

     

    Where it is pertinent to my Z... In the picture below, you see the S52 manifold, rail, and it's proximity to the hood latch. With the poly engine mounts, this is plenty of clearance...

     

     

    S52FRailClear.jpg

     

     

     

    But, have a look at the next picture. The M50 manifold raises the injectors (and concurrently the rail) approximately 1"...

     

     

    S52vsM50InjHeight.jpg

     

     

     

     

    There definitely isn't room for that. However, the M50 manifold is fitted with a shorter rail (rectangular instead of square). It's a bit closer to the latch, but still doable with poly mounts.

     

    In short, use a matching rail... S52 rail with S52 manifold. M50 rail with M50 manifold.

     

    A couple of additional notes...

     

    (1) The rail mounts are in slightly different locations and will require small offset plates if you mix them.

    (2) The S52 rail has a Schrader valve built-in and no pressure regulator. The M50 has a built-in regulator, but no Schrader.

    (3) The M50 conversion is not a direct bolt on. There are no provisions for the air/oil separator and the ancillary plumbing is very different.

     

     

    Also, isn't there an HFM that's suppose to go inbetween the filter and the throttle body?

     

    Yes... if you use BMW's EFI. Most aftermarket EMS's allow you to use an alternate load device. In the case of Wolf, I can use just about any load sensor available, ie AFM, MAF, TPS, or MAP. This installation will be MAP based.

  3. 1) I usually find them on 240's. I'm also pretty certain there is an aftermarket company or two selling them. You might check with zccjdm.com

     

    2) If you are doing it for weight purposes, I might advise against it, especially if you plan to spin the motor at high RPM. Generally, a heavy front damper and light flywheel/clutch is better for our L6's.

  4. Rear disks are much more consistent.

     

    Exactly.

     

    I've swapped a few S30's over to modest rear discs, purely for consistency. Most of my activities are street and autocross (where repeatability wins races). Stock fronts, appropriately sized rear discs, prop valve, and a proper set of pads have served me well... even with V8 power.

  5. First, an apology for the cell phone pics. My DSLR battery charger has been AWOL for a few weeks and I know, just as soon as I buy a replacement, it'll reappear. I'd really like it to surface BEFORE then :wink:

     

    12 lb single-mass flywheel and new (stock M3) clutch arrived...

     

     

    Fly1.jpg

     

     

    Fly2.jpg

     

     

     

    As did an LC1. I've used the G5 gauge in the past and it works nicely when fitted to the stock clock location...

     

     

    LC1.jpg

     

     

     

    Made plugs for the air injection system...

     

     

    AirInj1.jpg

     

     

    AirInj2.jpg

     

     

     

    Re-routed the clutch hydraulics to the drivers side. This opened up a nice spot to run the AN/Pushloc converted fuel supply line. I'm running the fuel rail in dead-head mode and abandoning the return line. BMW did this electronically- sort of... the system is run in recirculation mode for 20 seconds after start up, after which a solenoid switches to non-recirc.

     

     

    HardLines.jpg

     

     

     

    Lokar throttle cable is an easy fit and nearly a straight shot...

     

     

    ThrottleCable.jpg

     

     

     

    Unbolted the stock heater supply elbow (pointing the wrong direction) and screwed in a barb fitting. I wouldn't do this again. What I didn't realize at the time is there is a pipe press-fitted into the head to create that water jacket. I *thought* it was cast in. I discovered this shortly after drilling this for 1/2" NPT. I stopped before going far enough to become a problem, fortunately. There is enough room for a couple of other choices, but this one is done :wink:

     

     

    HeaterBarb1.jpg

     

    HeaterBarb2.jpg

     

     

     

    Radiator hoses, air filter, and a few misc chores are also checked off the list. A note on the air filter: I have a few different ideas for the intake. They are all either involved or expensive, so this will serve the purpose... for now.

     

     

    RadHoses-1.jpg

  6. Bawb,

     

    If I remember correctly, you're planning to boost your motor. Do you have much need for aftermaket? Your stock cams will probably be more than adequate, as you've mentioned a standalone should be in the recipe, JE Pistons can handle any CR goal, the chances of any BMW turbo manifold fitting a Z are pretty well nill, so it's a wash either way, plumbing will always have to be custom for these types of projects, etc, etc. Unless your target is 1000hp, the road blocks should be manageable. In other words, stop making excuses and get that damn thing running so we can rendezvous at the first annual EuroZfest :mrgreen:

  7. This is exactely what I am looking at doing right now, Front and rear suspension, rear end 5 speed and 7M from a MKIII Supra.

    Still getting measurments from it to see if it will work and if I will have to cut the subs.

    I got flamed for it when i suggested it, however from this post I am inspired to go for it.

     

    No, you didn't get flamed for it. Don't be running around here spreading fallacies about our members.

  8. Rocket Blocks were desirable at one time. My memory is fuzzy enough that I don't recall all the differences. The one that sticks out is a raised cam (for longer stroke cranks). BRAAP and grumpyvette would probably be good people to ping.

  9. Got a tip from a member on Bimmer Forums that Bimmerworld is capable of EWSII deletes on OBDII ECU's. So I gave them a jingle to confirm. I was told it was car dependent (no go for some 328's), but yes they can flash E36 M3's. The price is pretty fair as well, at $200. You'll need to give them a call for your specific ECU/DME.

     

    That sure simplifies the use of OBDII electronics!

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