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Everything posted by 74_5.0L_Z
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I too am interested in this subject. I currently have the RCI polyurethane cell (16 gallons), and unless I keep it nearly full, I have fuel starvation problems. Several ideas have occured to me: First, simply replace the "cheap" RCI cell with a good ATL of Fuel safe unit that was designed for road racing. ($500 - $1000) Second, modify my current cell to a accept ATLs "Black Box" sump and pump combination. (~400.00). Design and build my own tank (aluminum) that has walls similar to those that Terry described (~400.00 in materials and labor). Jolane had the following concern: "My concern though was refilling the walled area. If the car was to be in a turn for a decent amount of time, will the walled area become completely drained?" Most fuel injection systems use a pump that flows more fuel than the engine uses. The extra fuel is returned to the fuel tank. This fuel can be directed into the boxed area to help keep it replenished.
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At what torque level is frame stiffening needed
74_5.0L_Z replied to a topic in Brakes, Wheels, Suspension and Chassis
For rotational forces, it gets more difficult. Ideally, you would want to run a "Petty Bar" that runs diagonally across the passenger compartment (from the driver's side strut tower to the front of the passenger side rocker panel). Unfortunately, this isn't a good solution for a street or dual purpose car. My car is now primarily an autocross car, but I still like to drive it occasionally. The chassis in my car was completely rebuilt after I wrecked the front end so my solution is a little extreme. I built a tubular front end, installed a square tubing frame, and mounted the engine using plates that tie the strut towers together. -
At what torque level is frame stiffening needed
74_5.0L_Z replied to a topic in Brakes, Wheels, Suspension and Chassis
400 ft-lbs of torque does not sound like much as far as twisting force on a frame, but when it gets magnified by the transmission and differential gear ratios, the forces get big fast. For instance, my car has 330 ft-lbs of torque at the crankshaft, has a first gear ratio of 3.35:1, and a differential gear ratio of 3.545:1. In first gear (assuming that the tire don't spin), the frame has to react a longitudinal twisting torque of 330 x 3.35 = 1100 ft-lbs. The frame also has to react a twisting force of the differential around the axles of 330 x 3.35 x 3.545 = 3918 ft-lbs. This last number is the reason that Z's with big torque and big traction crack where the hatch and roof are joined. To me, the best stiffening for a drag car is a six or eight point roll bar that ties into(and triangulates) the rear strut towers, and ties into the front and rear of the rocker panels. -
25mm Bump Steer Spacers and 15" Rims
74_5.0L_Z replied to Dan Juday's topic in Brakes, Wheels, Suspension and Chassis
I encountered that same interference problem with my Centerline Billet Scorpion wheels after I installed the 25mm spacer. My 16" wheels clear fine. Both sets of wheels are 8' wide and have a 5" backspace. I think the clearance problem is caused by the combination of diameter and backspace. The manufacturer probably envisioned a 15" wheel with the stock 3 7/8" backspace when they established fitment. -
I just ordered the last set of filled fiberglass headlight buckets from Dave at Arizona Zcar. I have decided to blend them in to the front fenders. I still have to decide what I want to do about headlights. I may relocate some small diameter headlights into the grill area, or cut some holes and do something akin to Terry Oxendale's first version of his "street" body. I'll be sure to update this thread after I get the headlight buckets installed.
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Dan, I know that you have the SubtleZ front end on your car, and that the seam has been filled. Where did you get your extensions? I'm not sure that I want to fill the seam. I like the way that it looks, but I want to be able to replace the extension if (when) I screw up again. ArizonaZcar sells fiberglass extensions. Has anyone here used his fender entensions. How is the fit / quality? I am pondering using his filled extensions, but he states that he won't ship his fiberglass parts on the web site. Maybe he would for such small pieces. MSA sells fiberglass extensions, but they are listed for 162.00/ea. That seems to be a bit expensive unless the fit is perfect, and they laminated in gold. There are also the ones made by ShowCarBody Parts, but I have heard that all their stuff is crap. John Washington, I would buy fiberglass extensions from you if you made them (I'm sure that many others would as well).
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I am in the process of installing a Reaction Research SubtleZ fiberglass front end on my car. I am very happy with the quality of the kit, but I have a problem: I need headlight buckets (fender extensions)! The fenders are made to use the stock extensions, but I am lacking one because I smooshed it in an accident. The one that I do have is a reproduction unit from Victoria British (junk), and I would like find some that fit better. I would prefer have some that are fiberglass that are not junk. Does anyone have some fiberglass headlight buckets that fit well (company or individual)? In lieu of fiberglass units, I would settle for some used factory extensions that are in good shape. Thanks, Dan McGrath
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Should I have to turn my electric fan on often?
74_5.0L_Z replied to olie05's topic in Miscellaneous Tech
I have a griffin aluminum radiator in my 5.0L ford powered 260Z. I am using a 1995 mustang fan (3200 CFM) which I have wired using a thermal switch. When I installed the fan switch, I tested it to make sure that it would come on when the engine reached the prescribed temperature (185 degrees). Unfortunately, the temperature reached 200 degrees, and still no fan. So, I wired in a by-pass switch that gives me manual control. My fan cools the motor back to 180 degrees very quickly. Do I have to turn it on very often? No, when I start the car and let it idle, it takes about 10 minutes to reach 180 degrees. I do not ever turn on the fan unless I am sitting in traffic. I never use it on the highway, nor in traffic that is moving well. On my old Z (L26), I replaced the stock fan with a flex-a-lite unit that I had wired to run all of the time. This worked well until the fan motor burned up after 9 months of continuous use. Also, the flex-a-lite fan was insufficient as a stand alone fan (even for the six cylinder). It needed to run almost continuously to keep engine temps in check. Moral of the story: Buy a good fan (the Ford Taurus and 1995 Mustang fans pull more air than any aftermarket unit). Find a thermal switch that works so that the fan will last. A properly sized fan should only run intermittently (even in traffic). -
There are two ways in which you can remove the bumper mounts: First, you can remove the nut that is on the front side of the mount front underneath, and drive the shock unit out of the housing. Doing this will release the pressurized gas and ruin the bumper mounts. Second, you can undo the 6 fasteners attaching each shock mount to the body. You access 3 of the bolts on each side from below, and 3 acorn nuts on each side from inside the car. After the fasteners are removed on each side, the mounts will drop away from the unibody (so make certain that you have a hand on them before removing the last bolts). Once loose, you can carefully manipulate the "T looking things " out of the cutouts in the rear valance. After you remove the bumper mounts, be sure to fill the hole where the fasteners went. Otherwise, you will pull exhaust fumes into the car though the holes in the floor. Hopefully, you have room to remove the passenger side mount with the stock fuel tank in place. Under no circumstances, cut or heat the bumper mounts. They are pressurized. Good Luck, Dan
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If the motor is set up for reverse rotation, you will need to change the following: Camshaft Reverse the pistons on the rods (the pins are slightly offset to counteract thrust, and the direction of the offset is rotation dependent). distributor drive gear (I think) oil pump (I think)
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The struts are painted under the tape, and my car NEVER gets wet.
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The weld-on washer locates it up and down, and the Ground-control kits came with a rubber O-ring that kind-of centers the sleeve on the strut. The last time I had mine apart, I tried something different that worked very well but sounds cheesy: I wrapped the strut housing with evenly applied layers of 2" wide electical tape until the sleeve would just barely slip on. This works much better than the O-ring. I kept all of the wraps of tape under the sleeve so that it isn't visible.
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Adjustable front control arms...
74_5.0L_Z replied to Dan Juday's topic in Brakes, Wheels, Suspension and Chassis
I just made a new set of adjustable T/C rods. On the first set I made, the die cut the first set of threads very nicely. On the second rod of the first set the die started to leave "chunky threads, but they were acceptable. On the first rod of this new set of T/C rods, the die was making a mess, so I decided that I need to do something better. I had the threads turned on a lathe rather than cutting them with a die. The lathe does a much better job, but cost me $60.00 for the pair. This cost may seem like a lot of money, but it is well worth it especially when you factor in the cost of the die (~80.00). Also, if you use a swaged tube as part of the T/C rod, make sure that you cut the J bar portion so that it extends well past the last thread in the swaged tube. If you dont engage all of the threads in the tube, you are putting stress across the treads (major stress riser). How do I know this? Check out the bent and broken T/C tube in front of my car on the ground. It broke at the last engaged thread (about 2" into the tube) after making contact with my frame rail. The contact with the frame rail was slight and caused a slight dent on the top of the tube. That dent weakened the tube so that it failed (buckled) under hard braking. If it had only buckled, it would have been a controlled failure. Unfortunately, because threads were stressed, the tube broke rather than merely bending. After that the car took a hard left and I ate some mangroves. -
Adjustable front control arms...
74_5.0L_Z replied to Dan Juday's topic in Brakes, Wheels, Suspension and Chassis
Check out the adjusters on the bottom of this page: http://www.swracecars.com/pdf/CATpg30.PDF As far as rod ends go, I used Aurora XAM-10T rod ends when I built my rear control arms. They feature a 3/4" chromoly body with a 5/8" teflon coated ball (40,000 + lb axial strength). If anything ever fails on my rear control arms it won't be the rod ends. -
removing stub axels***HELP***
74_5.0L_Z replied to a topic in Brakes, Wheels, Suspension and Chassis
I've had good luck with the following very low tech method of removing the rear stub axles: Remove rear driveshafts Remove nut and inner washer/spacer Cover end of stub axle with a rag Place end of 4x4 (approximately 2 feet long) against stub axle and thread other end through control arm and below the differential. Place blanket under stub axle extending outward ~ 3 feet. Use a 5 lb sledge on end of 4x4 to drive stub axle out of strut housing. This usually take me 5 to 10 good blows with the hammer before the stub axle lands on the blanket about 2 feet from the car. Just make sure that the 4x4 is parallel to the stub axle before you start pounding. I've done this on 2 separate Z's with complete success. -
zxtman, You are correct. If you look at the picture, you will see what remains of my left front T/C tube on the ground next to the tire. Mine T/C set-up was a swaged tube from AFCO racing, a rod end, and the end of the stock T/C rod (cut down and threaded). The failure was my own fault. I had shortened the front struts a few months prior to this event, and not verified that the wheel could go through its complete motion without interference. This course was faster than anything that I had previously run, I was on stickier tires than ever before, and I now had more suspension travel. This allowed the T/C tube to contact the bottom of the frame. The frame contact slightly bent the tube which then failed under hard braking.
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The damage is actually pretty superficial. There was no structural damage to the car. I should have the body kit here in a couple of weeks, and installed by mid-January. I am contemplating installing the rear quarter with DZUS fasteners rather than bonding them on. That way, they'll be really easy to change next time I mess up.
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Yes, I was very lucky. I hate depending on luck, but I wouldn't want to leave home without it. The wheels are 16 x 8 Centerline Billet Pheonix (style 816). The tires are 245/45/16 Hoosier A3S04 (they are magic).
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I've been lusting after the Subtle Z body kit for quite a while, but I've always had parts that were higher up the priority list. The SubtleZ body kit just made it to the front of the line. I had some intimate contact with some mangrove trees at the Bay Bottom Crawl. Luckily, the incident occurred at relatively low speed, and I only destoyed my left front fender, hood, and air dam. There were some portions of this course that I was near 130 mph . John Washington has been great to deal with, and I will receive my new fenders, air dam, hood, and rear quarters very soon.
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These weren't by any chance aftermarket door seals. I had similar trouble with some aftermarket seals, and finally had to bite the bullet and get Nissan OEM seals. Even the OEM replacement seals are a little tight when first installed. Good luck
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I have the battery tray itself, but not the sheet metal below the tray. It is in perfect condition (sandblasted and painted). The original spot welds were drilled out, and the tray reinstalled with 1/4 x 20 bolts. You can have it free if you pay for shipping. Dan McGrath