Scottie/GNZ and I are working on a Megasquirted Turbo LS2 which is posessed. Tuning was progressing well until we started to see lean conditions starting under low boost conditions, and continueing to lean out under increasing boost until the car would backfire and stall.
Rigging a fuel pressure gauge showed fuel pressure dropping from base pressure (~43psi) as boost increased.
We were running twin Wabro 255s in the tank, and quickly found one of them bad, actually bleeding pressure from the good one when both were running.
Long story short, getting the pump hanger with 2 Walbros back into the small tank opening (2nd Gen RX7) proved almost impossible, so we installed a single Bosch 044. Same fuel pressure problem.
Troubleshooting to date:
1.Connecting compressed air to the the regulator (Aeromotive A1000) reference port while running the pump makes fuel pressure track properly ( fuel pressure increases from base setting at 1:1 ratio to reference). Reference air pressure was injected at the vacuum distribution block's feed point from the manifold to make sure a vacuum operated accessory on the block was not dropping manifold pressure.
Same problem under boost load.
2.Just for grins, replaced the regulator. same problem.
3. Checked for no restrictions in the fuel lines or clogged filters.
4. Checked for full voltage at the pump relay (rear mounted battery, < 3 feet of 10 guage wire to the pump ) under load, looked good. (Can't get on the intank connections but pulled the pump and gave a good visual inspection - no way they are bad.
5. Installed a 255L Walbro inline downstream from the intank pump, with its own relay for power. Interesting result was the fuel pressure decrease under boost was WORSE! This has to be telling us something. Some sort of blockage? Bad (new) intank pump restricting flow?
6. I will once again verify no blockages in the fuel line - The pump hanger has been removed and tested to have no internal leaks or clogged filter sock.
7. Next is checking the injector drive signals for anything weird - I'll take a storage scope onboard and see what they look like. Grasping at straws, I did a quick calculation and found that 100% duty cycle with the 8 -65 lb injectors *could * have more flow than the Bosch could provide (depending on what the real specs of the pump are) , but certainly not with a booster pump inline. Also, at the problem area, 3600 rpm and 7 psi boost, datalogs report 75% duty cycle and 17MS pulse width. These numbers make no sense except for tuning adjustments made to compensate for low fuel pressure, not any kind of ECU-caused problem. I just want to verify these numbers with the scope. I'll post a datalog later.
I would welcome any observatons/ suggestions here.