I welded my R200 diff solid for my track car in hopes of correcting the car's fast turn in and lack of traction.
First I removed the carrier and cleaned the spiders then preheated the welding area of the spiders with a butane torch. I used a 220V mig and made 4 welds on each side of the carrier with 2 overlaps on each weld.
I've welded thick metal before in welding classes, and I feel good about the penetration and quality of the welds. I'm still new at this though and I was wondering If I should also weld the spiders to the carrier.
The carrier is cast iron and after reading these, I feel kinda iffy about doing it.
http://www.locknstitch.com/CastIronWelding.htm
http://http://www.mig-welding.co.uk/cast-iron.htm
http://www.lincolnelectric.com/knowledge/articles/content/castironpreheat.asp
Basically, if your not careful with the temperature it can become brittle.
For those of you that have welded diffs before, Is what I have now strong enough?