Hi Tony, I did the mods you requested, and it appears as I thought, the restriction is not between the upper and lower plenum and not really the problem. Here is what I did -
1.) Standard HKS Type 2 - flowed 442CFM at 25"
2.) Standard HKS Type 2 - Same test but without the bolt on inlet, just straight into the two openings on the plenum - 640CFM at 25"
3.) Standard HKS Type 2 - same test but opened up the outlet from the bolt on inlet as big as possible between it and the plenum - 582CFm at 25"
4.) I also tested it with the same as above, but with 1 inch holes in 4 places between the upper and lower plenum like you suggested - no real difference, just the flow into the runners did not seem as even. Pictures below are of this test. As a side note - with the above changes the pressure drop went way down as well.
My opinion would be to leave the plenum alone and work on the bolt on inlet. Currently the inlet is only 60mm inlet where the others I have been testing are at 70mm. (Rons flowed a huge 844CFM and mine is at 650CFM both at 25â€) There is a lot of thick walls in the inlet and some serious porting really seems like it would help without messing up the nice even flow.
I hope this helps
Jeff
As usual, click the pics to enlarge