Yep, surface prep is good around around #5. If you look at Cygnus' Good example of a blown HG thread, you'll see he detonated on 4, 5, and 6. I detonated on 4, 5, and 6 as well, with #5 blowing out similar to his.
Yes, TDC on the dampner is coming up as TDC. I just reverified this yesterday when I pulled the head.
I am thinking that my timing at 15 psi is ok, I was just detonating on the way up to 15 psi. I don't hit 15 psi all that often, usually hitting 10 psi or so quite frequently. My timing at 10 psi was a little aggressive in retrospect.