NewZed

If I was jumping in to try this at this point, I might just go to the wrecking yard and pull the flange from the appropriate Toyota diff. Probably charge you about the same. If they're scarce, do the development work on the aftermarket parts for $30 each, then lock it in with the factory part. I like OE parts.

Polyurethane is not inherently stronger than rubber. It's easier to work with, generally, so the aftermarket guys can get crazy with it.

These are almost certainly Asia knockoffs, copied from a factory Toyota part. $30.45! Communicating with the supplier will probably be very difficult. Worth a shot, but odds aren't good, I'd think. With that in mind, consider also that they might not really be 5140, let alone forged. It looks like a fun exercise and might lead to something good, but I wouldn't put too much faith in them when they're done, without some testing. One of those things that's neat if it works but has substantial risk associated. A follow-up might be to find a supplier of the same part, but from a verifiable manufacturer. Probably cost more money but the leg work's been done on the cheap stuff.

You definitely need a 280Z R200 mustache bar if you had an R180 in there. Especially if you have an early 240Z with the diff offset forward Burleigh sells a curved "dog bone" (part #25) to clear the fins for the CLSD diffs. You shouldn't need to change #26. You might be getting misdirected. Swapping an R200 in to a 240Z is pretty well figured out, and the fins just add an extra problem. http://forums.hybridz.org/topic/97134-steel-brace-for-clsd-r200-finned-cover-use-in-s30-zcar/page-3?hl=burleigh&do=findComment&comment=914568

Sure you didn't mean #25 instead of 26? And the 240Z and 280Z crossmembers look the same in the FSM drawings. All bolt holes are on the same line. If you're trying to use the R180 rubber with an R200 that might be your issue. I think that the early rubber, or the R180 rubber, might be different. Can't remember which, on the R200 swaps.

It's possible to remove and install completely assembled. You just need to have the right tools and room to use them. A leveler on your hoisting rig, for example. A way to lift the tail of the transmission when it's under the car. The engine and trans together is pretty heavy. The preferred way would be the one that you're comfortable with, I'd say.

It's on zcar.com, called "1976 280z wiring problems". Post #7.

I think that I just read some posts about a "key in ignition" buzzer,and the associated wiring at the ignition column. Somebody started one of those "where do these wires go" threads. It's recent, maybe this forum, maybe zcar.com. If that loose wire end was shorted, who knows.

You should make a sig with year of car and modifications so people know what wiring system you're working with. Too many pages to try to figure it out. Really though you should just sit down with a wiring diagram and a meter and verify continuity to the positive cable on things that get power and continuity to the negative cable on things that get grounded. You're just shooting in the dark and blowing holes in things you can't see at this point. Your new motor deserves the time.

Stock valve seals are too tall. Valve springs might bind. There's a bunch of practical stuff already written on the forum somewhere. are

A similar path has already been blazed. A short summary at #20 here - http://forums.hybridz.org/topic/121328-snapping-stub-axles-now-what/ Some good pictures at #18 here - http://forums.hybridz.org/topic/117652-finally-blew-an-axle/ Oops. wrong side for RebekahsZ. Still, similar topic.

It made 17 volts before he swapped the alternator. Now it makes 16+.

I don't think that there's less material at the typical break point, is there? I thought that they usually broke at the spot where the splines end. That would be the same size for both Nissan and these. Many shafts are designed to be thinner in the middle, with a thicker spline diameter, to spread the load across more material. But many are also designed for manufacturing efficiency and low cost, like Nissan's.

That's a nice design those Silverproject mounts use. Simple but effective. Don't know why they call them "solid", it gives the wrong impression.

Voltage "popped up" while the engine is running, right? You are using a good meter? Sounds like your voltage regulator Sense wire is not sensing. You should focus on the "burning up" fusible link. Fusible links are there for when things aren't right. So, obviously, something is shorted, probably, on that circuit. Check the wiring at the starter for starters. And use your meter to be sure things aren't shorted, before connecting the battery.

I was just trying to make the point that fuses, fusible links, starters, alternators, etc. are pretty easy. Complete wiring harness swaps are hard. You have to break them down into components and sub-harnesses. Beside that your question is really "where is the short that's causing my fusible links to melt". That's your #1 problem. Not 12 volts to block, or why does'y my car run? Just being blunt to let you know it's not going to be easy. Good luck. Take good measurements, measure continuity back to the positive and negative cables before connecting the battery to be sure things are right.

Not a bad guess. Here's what they used in 1975-77. They changed it in 1978. Note that the PCV system pulls air through the crankcase. So the crankcase needs to be sealed otherwise less air passes through the AFM causing less flap movement. Emissions chapter.

The bumble zee guide is for people swapping only the EFI harness, Replacing the entire car's harness is a much bigger project. Use the 1983 FSM Electrical chapters if you want to see the diagram of how Nissan did it. A diagram is better than pictures. Seems like you've overshot your abilities and will have to get them caught up to what you're trying to do. Worrying about "engine block getting 12 volts" shows that you're quite a way from where you should be. Study up on basic automotive electrical concepts, like how and when current flows, what the voltage readings mean, what the fusible links are for, etc. No offense intended. You should be comfortable with this anyway after you get beyond this one simple problem. There will be more, that are more complex.

Disconnecting the alternator was a good idea. Isolate the various components. Don't overlook that the electrical system is centered at the starter lug mainly for convenience. The white wire from the alternator that runs through the fusible links could be connected directly to the battery positive, for example. You might have a shorted starter. Realize that the end of that white wire is branched to several subsystems on the way to the end of the battery positive cable at the starter. As you isolate each component, like the starter and/or alternator, and study the fusible link wiring, you'll probably figure out where the short has to be. Consider completely disconnecting your transplanted EFI system, to be sure that the basic wiring is correct. Then add the ZX EFI sub-harness. You might have just switched a wire on the 76 harness by accident. Confirm that the original parts are still correct.

Fusible link covers Trouble light covers Vent louvers for 77 and 78 vented hoods

What kind of cores?

Could also be that you connected your battery backward the first time. It's pretty common. Once the fusible links melt they don't conduct anymore. And you might have melted your ground circuits the first time. You can use your meter to confirm that things are right before replacing them. Check that you have continuity where it should be before connecting any power. You shouldn't use smoke as a troubleshooting tool.

The fusible links would normally just melt, with a touch of smoke, maybe, if there was a short. So the sparking doesn't really make sense. The 12 volt reading is correct, as you described it, to the block. What you mean by "chassis" is unclear. In short, it's not clear what the problem is, besides some sparking. Not sure what you mean by "it".

yes its easy just s and l and the solenoid wire and the charge wire and the battery cables. you can ewven use a screwdriver if you want to avoid the solenoid wire