74_5.0L_Z

That is definitely the preferred failure mode. Years ago, I had one fail by fracture (different set-up than I am currently running). Not a pretty thing. You can see the bent TC tube on the ground in front of the car. It had fractured in the threaded portion adjacent to the attachment at the LCA.

What size clevis end are you using, and what thickness is the plate for the curved attachment to the lower control arm? I have a very similar set-up, but my clevis has a 3/4-16 thread and my attachment plate is 3/8" thick.

I see a dead thread.

Did you call John Berget Racing Tires? He may have some good used ones in stock.

You do have the bleeders on top (right)? If you swap the caliper from left to right, the bleeder will end up on the bottom and you will not be able to bleed the air.

You should concentrate on getting the engine placed further back. You can move the crossmember and rack forward a little but not much. But at this point in your build, you should place the engine as far aft as possible even if you have to delete the hood latch and modify the firewall. Then if you still have interference with the rack / crossmember, relocate them (a little bit). I built a custom crossmember and relocated my rack to clear the pan on my 5.0L Ford install and to allow me to run more caster with the control arms perpendicular to the car.

I have a 240Z steering rack disassembled on my work bench, and I just finished assembling and installing a 260Z rack in my car. There are some significant differences between these two racks, but they do use the same inner tie rod. When I quoted the M25 x 1.25 thread I was incorrect. I knew from measurements that the shaft is 25mm, and I searched another forum where they reported the M25 x 1.25 thread. I apologize for spreading misinformation. To make up for it, I went back out in the garage and measured for myself. Here is what I got: Major diameter of external threads of rack shaft: 0.978 inches ( 24.8 mm) Pitch .394 inches for 10 turns of the inner tie rod onto the shaft (.394 inches = 10mm for 10 turns). Therefore the pitch is 1.0. If you compare my measurements to the metric thread data presented here: http://mdmetric.com/tech/M-thead%20600.htm you will see that the thread on the rack shaft and inner tie rod is M25 x 1.0. Edit: If you copy and paste the link into your browser then it works. It doesn't work if you click on it for some reason. The text editor on this forum doesn't like me.

M25 x 1.25 Right Hand thread

I bought the Ridgid 65S Tubing cutter when I was building my exhaust. It cut everything from 1/4" to 2-5/8" tubing. I have used it to make a set of stainless steel headers, the stainless steel exhaust behind the headers, and to cut spacers out of 4130 tubing. The cutter comes with three wheels. I assumed that it would go through them pretty quickly so I bought three replacement wheels. After all I have done with this cutter, I am still on the first wheel. It is fairly expensive, but you get what you pay for.

At this point, I have the Avon 23.0 x 10.5 x 15 cross ply slicks in hand and ready to install. They are getting mounted on my wheels monday. Then I will spend the early part of next week doing preliminary adjustment to the car (reduce camber, set ride height). I plan to install the new wheel and tire combo, remove the springs, and verify clearances for the anticipated range of suspension motion. The clearances found during this testing will determine the minimum camber that I will be able to run. Once I have found the preliminary settings, I am taking the car to a friend's shop where we will perform final alignment, corner balancing, and bump steer adjustment. This is scheduled for next Friday. One problem I may encounter is the inability to reduce camber sufficiently to make the tires happy. The Avons appear to be a little wider that the Hoosiers (at least while not mounted), so I may encounter clearance issues between the tires and fenders if I take out too much camber. With the Hoosiers, I was running -2.5 camber at the front and -2.0 at the rear. I am shooting for less than -1.5 at the front and less than -1.0 at the rear. Unfortunately, reducing camber on these cars reduces clearance between the fender and tire. We'll see how it goes. The car has a very stiff suspension (500 lb/in front springs and 425 lb/in rear springs) and I will be running between 6.5 to 7.0 degrees of caster at the front. The attached pictures shows how close the Hoosiers were (especially in the rear):

Ok, I am digging up this old thread because it is that time again: I am trying a different tire set-up. For the last couple of years I have been running Hoosier 275/35-15 A6 tires on 15x10 wheels. They have worked well (when the tires are fresh), but the A6s fall off a cliff after about 30- 40 runs. Additionally, Hoosier is no longer making the A6 as they are switching to the A7. The 275/35-15 in the A6 was 23.0 tall x 10.3 wide, and the 275/35-15 in the A7 is 22.8 tall x 10.1 wide. If anything, I needed a slightly taller and wider tire than the old A6. So, the reduced dimensions of the A7 and the Hoosier low life expectancy are pushing me to try something different. I am staying with the 15x10 wheels, so my options are limited. I will be trying out some Avon 23.0 x 10.5 x 15 bias ply slicks (A11 Compound). I am mainly trying these because they are the right size (23.5 tall x 10.3 wide), and because they supposedly last longer than the Hoosiers. I just received them from John Berget Racing tires and plan to have them mounted next week. At the same time I get the tires mounted, I am getting the car aligned and corner balanced. My questions are these: 1. What is a good starting air pressure for these tires. From what I have read on-line, these require much less pressure than the Hoosier A6 radials. 2. What is a good starting camber for these tires. From what I have read on-line, these don't require (or like) much camber. Cameron, I know that you have run the Avons in the past. What are some good starting points? I am also interested in hearing what Cary, JohnC, Jon, and the other smart people have to say on the subject of the Avon Slicks.

I made my own. I don't know of any off-the-shelf long tube headers that will work for our Ford Powered Z cars. http://forums.hybridz.org/topic/114643-my-custom-made-headers-and-exhaust-system/

The main difference will be that the 351W is taller and wider and weighs ~75 pounds more. I have had considerable experience with both engines. My 1970 Mustang Fastback started life with a 302 and a C4 automatic. I had this car when I was young (1987) and the first thing that I did to the 302 was to add headers and exhaust. Shortly after the headers and exhaust, the 302 died. Luckily I had a 351W ready to go. For the most part, the 351W was a direct bolt in replacement for the 302. I reused the same motor mounts, and was able to reuse the headers. However, because the 351W is taller and wider, the exhaust needed to be modified. The H-pipe had to be cut-out and a longer piece welded in, and the exhaust was now 3/4" higher from the ground. Luckily the exhaust had been a little low with the 302 installed, so I got lucky. An additional problem that I had was clearance between the air cleaner and hood after installing the 351W. I ended up with a low profile air cleaner to clear the hood. There are people who have installed the 351W in the S30 Z cars. I don't know how they mounted them. I personally have a 5.0L (302) that is stroked to 327 cubic inches installed in my car. I like the 351W. It is capable of making much more horsepower with its stock block than the late model 5.0L engines. However, I like the 302 because it is compact and light. I autocross my car and I don't need a million horsepower. My engine is mounted using a front plate / mid plate set-up, and if this is not going to be a street car, I highly recommend using this method to mount the engine. It creates tons of space to route headers.

There is much similarity between the 289, 302, and 351 engines. However, the block is not one of them. The 351W has a taller deck height (9.5" vs 8.2") . As such, the 351W is taller, wider, and heavier. The 351W also has different size main bearing journals and longer connecting rods. What the 351W shares with the other Windsor engines is bore spacing, bell-housing bolt pattern, head bolt pattern, and motor mount bolt pattern. The heads are interchangeable between the various Windsor engines, but you cannot interchange the intake manifold between the 351W and its smaller cousins. There is enough similarity between the engines that the Laine Family write-up will be extremely useful.

http://forums.hybridz.org/topic/83751-how-much-tubing-to-make-a-roll-bar/

How unfortunate about the loss of recent posts. I'll bet we lost at least a hundred useless "What tire size", "What backspacing", and "What Color should I paint this" topics. We need a sub-forum for useless, non-technical crap to go in.

Cameron, What are your other suspension settings? How big is your front sway bar? How much caster are you running? How high are your front and rear roll centers?

I have been battling a similar lack of rear traction on corner exit. This year in response to that problem I have done several things. First, I raised the front by 0.75" to raise my front roll center. That seemed to help, So I then began putting successively lighter springs in the rear. I began the year with 500 lb/in front and 450 lb/in rear and a 20mm front sway bar. I then switched the 450 lb/in rear for 425 lb/in. This change decreased my rear frequency, decreased the rear contribution to lateral load distribution, and also slight lowered my rear roll center. It was a noticeable improvement. Next, I replaced the 425 lb/in springs with 400 lb/in springs in the rear. Again, this made a noticeable improvement. However, again I changed several things by putting the lighter springs in the rear. Lower frequency, lower contribution to the lateral load distribution, and lower roll center. With the changes that I have made, I have made an extremely noticeable improvement to my corner exit traction. I have also not yet reached a push condition that can't be driven around. At the last autocross event, a friend captured video showing me lifting the inside front tire and carrying it for about ten feet. The car also now squats much more noticeably in the rear.

I have been getting the same errors.

The other thing that affects pedal effort is the relative size of the caliper piston area versus the master cylinder piston area. Contrary to what many people seem to think, reducing the size of the master cylinder piston lowers the required pedal effort and increases the pedal travel. Increasing the master cylinder piston size increases the required pedal effort and reduces the pedal travel.

I deleted my booster about thirteen years ago when I went to four wheel disc brakes. All the it takes is a plate that has the master cylinder bolt pattern superimposed on the firewall bolt pattern, and an appropriate pushrod/clevis going into the master cylinder. I used the stock 260Z master cylinder with my set-up. I believe that it has a 15/16 bore. I autocross the car frequently, and I love the feel of my brakes. So, can you delete the booster? The answer is yes. Should you use a single circuit master cylinder like used on the kit shown by the original poster? Hell No! My entire brake system is as follows: Front: 11.75 x 1.2 vented rotors Outlaw 2800 calipers with 1.75" pistons Hawk HB237N.625 Pads (HP Plus compound) Rear: 10.75 x 0.81" vented rotors Outlaw 2800 calipers with 1.375" pistons Hawk HB237N.625 Pads Wilwood proportioning valve Stock Pedal Assembly Stock Master Cylinder With good components front and rear and good brake balance, there is no need for a brake booster on our cars (IMHO). To me, the booster is only an extra source of weight and an extra item that can fail. The pictures below show the aluminum plate that I used to delete the booster. The first picture shows the plate on the firewall, and the second shows the master cylinder installed. Note: Edited my brake set-up inventory. I thought I had used the 1.25" pistons in the rear, but I was wrong. I installed the 1.375 pistons on the rear thirteen years ago. The memory just isn't what it used to be....

I just got back from there. My wife, daughter, and I had a great time. We did all of the touristy things while we were there, and we also did some hiking. Spend a whole day in Golden Gate Park if you can. Start at the museums and work your way to the beach. Eat at the Beach House. Hike the Lands End Trail. This is a cool hike with lots of cliffs. Go to Muir Woods. Get there early and take the Dipsea Trail instead of following the tourists (about 5 miles). You will have the place to yourself if you go against the grain.

My fenders provide 1.5" of flare versus stock, and I have very little clearance between the tires and the coil-overs.

I run 15x10 on all four corners with Hoosier 275/35/15 tires. I am using Spinwerkes series 82 wheels with 5.25" backspace. I use .25" spacers on the fron to clear my coil-overs. I also have the SubtleZ fenders on the car for added clearance.

My second 260Z (the one made in 04/74) has VIN RLS30-27435, so I think you can be assured that your car is an early 260Z and has the 240Z style rear strut towers.