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Been a while since I posted any updates. Been moving along. For the Turbo car I decided to build my own wheels. Ill CNC machine the center sections myself and have the lips and barrels spun for me. I really like the old SSR RS8 wheels but finding them in the correct bolt pattern, offset, and caliper clearance is impossible. I fould a set close, from Japan and had them shipped over. Since this car uses Z31 hubs and such, the spacing is out much more than a standard Z so I need a bit more positive offset. I dissasembled the wheels and scanned the center section into my computer and reverse engineered the shape. Next I re-assembled them and had the 245-45-16 tires Im going to use mounted. I test fitted them to the car, and close, but not good enough. This is the fist time this chassis has been rolling on its own wheels in 27 years. Its been on a cart or a lift. Felt good to see some progress now that the suspension, brakes, and cross-memeber are finally complete Scanned this complete assembly and put it in CAD. Now I have the exact shape of the tire on the rim. Cool cross section of it. Finally I scanned the side of the car, put it into CAD. Now I can adjust my wheel center offset for caliper clearance, and adjust it to work with new Lips and Barrels I will order for the proper offset and fit to the car. Having it in CAD alowed me to look at it from every angle and check all clearances, for calipers, springs wheels lip, ect. Even compressing the suspension to make sure I have fender clearance at full travel Final wheel spec is: Rear - 5 lug = 245-45-16 on 8.5" width rim- 27mm positive offset, 2.25" outer lip on the rim Front - 5 lug = 245-45-16 on 8.5" width rim - 31mm positive offset 1.75" outer lip on the rim Next I need to find some time to program the CNC and start cutting chips. But I got distracted on the NA car, so that update is next.

Three weeks until I'm home and properly working on the car before a long road trip. I've been creating a detailed list on some Google notes of everything I hope to accomplish. I'll update once I truly get to it, but for now just wanted to share my excitement for my new brakes. Was in Utah about two weeks ago for a handful of days for a music conference and my brother was kind enough to let me borrow his truck to drive up to Logan just for one evening to have a quick dinner with the siblings up there and I took a quick trip to my folks' place late in the evening and opened up some of the parts to keep my motivation haha. Also had a big box of new seals from Resurrected Classics. They were kind enough to give me a steep discount on their weatherstripping kit when I asked if I could get it without the door seals since I had already purchased the S30 world seals before they released their kit. Looks like they were kind enough to give me the discount and kept the door seals anyway! I'll be making a thorough comparison of it against the Precision kit I have, mostly to see if it's truly far better for some of the worst fitting parts.

I have two heads in stock as I type this so the head can actually be purchased. I can't help that you can't afford it. That's a feature not a bug. For the very beginning my goal was to provide the components so that talented engine builders could make the decisions on the types of components they wanted to use. Based on what I've seen and taking the pricing of the relatively simple L6 head as the baseline I highly doubt it. I'm not really sure what I did to put a burr under your saddle but you remind me of the guy that starts a fight in the line to get into the club because he can't afford the cover charge. Just get out of line and go somewhere else.

My custom made 3d printed aero hood latches are mounted.

Went out for some Auto-x this weekend, and had a proper blast. Highly recommended for anyone here who still hasn't gone to try it. Enjoy a slow lap, some V8 noises and straight cut gearbox whine. I have a handful of things to think about and address moving forward, but overall I'm very happy with where this sits. Next up is OnGrid at the Ridge in late July for more testing, and maybe, just maaaaybe a little redemption.

Good progress over the long weekend. Paint, bondo and fiberglass is mostly a waiting game which is pretty annoying. Got the duct glued together and painted so it looks like something. Trimmed it up a little and we are in great shape! The holes in the hood are a little bit large, but that's ok, and will likely get solved with a new hood (fiberglass) or something on top. Also got the transition piece painted which is exciting! This will help blend the splitter into the air dam, and will get taped onto the splitter once I put some trim on top of it. Need to get to work on the new intake pipe as well, going to put the filter over near the wheel for now. In the future, I'll flip the manifold and pull air from the cowl/wiper box area, but that's a bigger lift in terms of fabrication. Can't tell you how excited I am to have a metal fabrication project after 10 months of composites.

Meh, he's a paid supporter of the site. I figured I'll give him his moneys worth

Got it off Amazon: https://amzn.to/4aS32Br And picked up a male pigtail off eBay: https://www.ebay.com/itm/134129914749 I actually replaced the wiper arms too. I used 93 miata arms which bolt up to the stock datsun wipers mechanism. Passenger arm is a little long so I may shorten it. For wiring, I followed this guide: https://www.electronixandmore.com/resources/automobiles/datsun/index.html Note this is very specific to the later wiring for 1978(maybe 1977 too) and would not be applicable to earlier years.

Hi All! I've owned a few s30's in the past and finally decided to build one. My car background is a lot of JDM cars including Supra's, AE86s, S13s, Skylines, a Stagea 260rs, etc. I have always loved the style of the s30 (don't we all), the aftermarket support for it and the random people who would stop me and tell me about their "Z" story. The story of this build started over a year ago when I purchased this 1978 Datsun 280z. The story behind the car (that I know of) was it is an American car that was brought to Washington and held at a speed shop awaiting restoration. Then was bought and stored in a heated warehouse for years in BC before i bought it. A little side story, I originally purchased a 1971 240z from the same person and they also had the 280z for sale but was well out of my price range. I would have loved to restore the 240z but unfortunately the amount of work it needed was well beyond my budget and experience just to get it to a useable condition. If you looked at it funny, rust would fall off the car. Mistakes we made. I was sold on what it could be but not what it will take to get there. almost a year later the 280z was still for sale, and the price was a little better. With some luck, i was able to convince the owner to trade back the 240z and cash for the 280z. Success!...Now, it seems the 280z was re-sprayed a British racing green but wasn't done the best and was flaking so i believe that's why it originally underwent the restoration in Washington. The car was just a rolling chassis, the front end had been primer epoxy'd and luckily had everything in boxes and labeled like "driver door guts", or "Rear hatch slam", which was nice to see. Now the goal of this project was to be a fun drivers, resto-mod car. It will be getting an RB26 from an r33 GTR, an RB25 transmission, DBW for the factory ITB's, Techno Toy Tuning full suspension, brakes, differential swap kit, running a Haltech S3 ECU and Wiring Specialties Harness, Poly fuel tank with an r32 skyline Radium hanger and Hellcat fuel pump. The bigger ticket items like turbo/manifold, radiator/fans, and then some smaller things are missing but most of the project is there now. I do plan of re-wiring the whole car considering I'm spending money in every other area. Now, just like anyone, I did set out with budget but considering since I last built a car, prices have gone up for parts which I stupidly didn't account for. Also a lot of, "well if i'm already doing this, then i might as well do that", and "since i have this off, i might as well get that." So the budget has been blown....but at least I'm happy! (maybe). BUT as it stands, the suspension and diff swap kit is in and the car is currently at the body shop getting the sunroof hole patched as well as some of the smaller trim holes plugged and a few small rust spots taken care of. Here are some pics throughout the build and as it stands. Any questions, advice or help for some "gotchas" will be welcome!

Great work so far! I’m sure this will be an awesome build. I suspect you will be running fender flares or a wide body kit seeing as your wheels are poking out a bit?

11-01-2025. 260Z work. I got the engine compartment sanded down after the glaze and then cleaned up the crossmember and rack with cleaning solution "g@s" and a toothbrush, and then steel wool, etc. Then I vacuumed out the cowl and primed it with rustoleum rust primerand top coated it with gloss black paint, then painted the engine bay with filler primer. Once dry I will use some spot putty I picked up on the areas that need it, hand sand it smooth and filler primer over that. Once it is good, then I will progress to color and then clear. Busy day! Pics:

Yes, still working on then, just have not posted anything. Bought some expensive components that take time to recover from. A blank PAMS head, that I then designed and has DelWest make me titanium intake valves, Inconel mnemonic stainless steel exhaust valves, also MoldStar 90 seats and guides. Had it assembled, and ports cleaned up for some nice flow numbers. Also purchased a Nismo 6 Speed Trans that was also strengthened and modified by HPI in Japan. I take some progress pics soon.

Picked this up from local hot rod shop for my 240z SBC 350 project about 13 years ago. Circuits: Electric fan relay Fuel pump Radio and amplifier Power windows Summit Racing/parts store etc probably have this fuse box.

Got the sensor figured out. It is idling around 130-140 F. Should be OK. I have to post a video. Sorry but I think this thing sounds bad ass. I have an insert in the exhaust so I dont need earplugs.

Update: after speaking to Cortex and getting some spindle dimensions from them for CAD mockup, looks like I’ll be using their Radial X spindles. Very exciting stuff, I am a bit weary about using aluminum spindles but the car is a track car and last weighed at ~600# over each front wheel so I think I’ll be alright. Thanks! Excited to share my progress with you guys. I’d eventually like to make my work/design open source and see what more talented suspension engineers can do with it. If I didn’t just buy one of these yesterday I’d offer to trade you a complete kit for one of them KN20 heads XD. A bummer indeed, just another bump in the road! Funny you mention Stock Car blade-swaybars. It’s basically all I’ve been looking at for switching over to that design. Plus the parts are pretty cheap & standardized. Thanks everyone.

This is awesome. We haven't had a good engineering project on here in a while, so this is a good to see.

The hairlines weren't that bad, it was the handful that were going through the edge of the rotor that I was worried about. Friday marked my first return to the track in almost 2 years. Knocked off a bunch of rust, the car worked the whole time, and I made a couple changes that were impactful and improved the car. I went pretty slow, so y'all could enjoy some v8 sounds for longer than normal

It was a good idea not to wait on rebuilding the 3.54 diff. The new LSD arrived weeks after I expected it and there's no shot I would have been able to swap it into the spare R200 before my trip. I'm excited to get this together in the winter though!

Some of their stuff is good and some is hot garbage. Max the owner doesn't stand behind his product and has a tendency to try and blame "modifications" to your car as the reason. I have a lengthly (4 page) post on classic z car about my problems with his door assemblies. Resurrected Classics door problems I have their door weather strips and their fuel filler neck and the are excellent. My advice is no matter what you buy test fit as soon as it arrives and go from there. The doors were so bad that I ended up not using them. Max refuses to refund my money so I make sure to take the time to tell people about my experience. Do not trust what he says as he says whatever he needs to to get out of doing the right thing. Caveat Emptor with this guy for sure.

You should really just post on FB because they love trolls and useless posting there

I track my Ford powered 260Z. My personal experience is that transmission gearing is extremely important to getting the most fun on the track. In Florida, you will most likely be doing track days at Daytona and Sebring. Both tracks have very fast sections. Before doing track days, I autocrossed the car. In autocross, you only really need second gear if you have the right differential / tire height. I used Hoosier 275/35-15 tires and have a 3.36 rear end. With a 1.94 second gear in a T-5 and 6,500 rpm, 2nd gear was good for 73 mph. When I started doing track days, I needed all the gears. I had replaced the stock 1st through 4th with G-Force gears and shafts, but fifth gear was still stock. With that set-up, these were my gear ratios. 1st 2.95:1 2nd 1.94:1 3rd 1.33:1 4th 1:1 5th 0.59:1 Worked great until I needed 5th gear. that big a drop absolutely killed the fun (no acceleration in 5th). After my first time a Daytona, I changed 5th gear to 0.81:1. The .81 gear absolutely transformed the car. Now 5th gear is warp drive. The transmission that you show probably doesn't have a good selection of gear ratios, and probably won't hold much power. If it were me, I would get the new TKX with the close ratio rears. That transmission will handle the power and maximize you fun on track. If I didn't already have so much invested in my T5, I would get a TKX. This is the TKX I would get: https://www.speedwaymotors.com/TREMEC-TCET18084-TKX-Close-Ratio-5-Speed-Ford-Manual-Transmission,452007.html?srsltid=AfmBOoq-x1paVSDoNvgI38myLy79UBWXzZFW-QeQ4bK1_vWnSHM7bEEJ Gear Ratios 1st - 2.87, 2nd - 1.89, 3rd - 1.28, 4th - 1.00, 5th - 0.81

For a street car I think the rails make sense. For a race car that has a cage perhaps not. For a similar amount of weight you can triangulate the cage with tubing on top of the floor that extends to the suspension pickup points.

So.......it's been 7 years since my last post. The car basically sat in that drive way for a few years then pushed it in the garage for another4 years where the mice got to it. The gas in the tank and lines went to shit. I replaced the fuel pump and got it kind of running again. Obviously having the car sit outside for so long it pretty much ruined everything in the fuel system. This is where a project goes to die .....you lose interest and end up selling for cheap because it doesn't run. Well ......not this time. Last year the house where I was storing it had to be sold so I needed to find a home for it while getting it road worth again. My best friend who lives in Rochester, NY (I'm in Massachusetts) told me to trailer it to his place and we can work on it together. I know that the carbs need to get rebuilt so I decided to send them to Kyusha House. Here is the before pictures. And after Taka's absolutely amazing work.....

Here comes the Project thread that I should've started when I picked up the car in 2021...... Firstly, I'd like to thank the person who has been the biggest help with this car, and who has ended up being one of my best friends, Andrew Mielke (who owns Milkfab Engineering). Without him the car would not be where it is today! His hybridz profile (check out his z) also shameless plug for his business: MilkFab Engineering Z acquisition: I had always wanted an s30 after growing up hearing my dad tell stories about how much he loved the gold 240z he had when him and my mom were dating. Any time we would see them at car shows or out and about i'd be drooling over them. When I started dating my now wife, I noticed a copper colored Z sticking out of a storage building on the road they lived on. Her and her family started jokingly calling it 'my car' due to me staring at it every time we'd drive past. Fast forward 3 years from then, we were married and looking for a house. She gave me a call because as she was driving to her parents house she saw the car outside and they were working on it, asked me if she should stop by and ask about it. I said 'yeah' never expecting it was actually for sale, and when they told her it was and priced it I was super surprised. This was in early 2021 when Z prices were going up dramatically, and she knew that. I told her we shouldn't get it, that it would be unwise since we needed the money for a house down payment, we had no place to put it, etc. BUT, she made me buy it, saying 'You never know if the prices are gonna keep spiking and you never be able to get one....'. So, we bought it, my parents drove over two hours to come pick it up and take it to their house where I could work on it/store it until we had our own place. My wife is a nurse and worked weekends for a while, which meant I spent many a saturday getting up at 5am, heading to my parents, working all day, then driving back in time for dinner. Over the course of 2021 I got the car 'ready' to come home, and we bought a house for it to come home to. The short of it: Where we started (There is probably more than this I'm currently not remembering) L28ET with no E or T round top su carbs lots of electrical gremlins from previous owner cutting random stuff to try and get the car running Radiator support bent from car being wrecked nasty gas tank Where we are now: Frame straightened L28ET with the E and T many fewer electrical gremlins cleaned gas tank coilovers proper race bucket seat (passenger still gets to bounce around in a nb miata seat lol) More posts to come with some build processes, pictures, stories, and more general nonsense.

Hello everyone and welcome to my 1977 280z project! I will be using this thread to document my journey with this car and all the little thing that will be done to it to ultimately restore and modify it to be my dream car. I bought the car last week at auction for the decent price of €20.500,- kind of on a whim as this has been my dream car ever since I first learned of there existence (thanks Wangan Midnight and the Devil Z, I know its cliché). Yes €20k is a lot of money but a mid-condition one sells for over €32k here in Europe nowadays. (You can see which side I tied up and which side my dad tied up 😂) What drew me to this car was the paint (absolutely not perfect and needs a repaint at some point but looks good enough for now), the goodies like new wheels and tires, new wooden steering wheel, factory 5 speed gearbox, R200 diff and the claim that the engine was rebuild 10 years ago. Although when picking up the car it turned out there was no documentation what so ever. The car runs and drives and is in fairly decent condition but currently has no valid inspection (called APK in the Netherlands) as the previous owner stats it’s because of the car running rich. Of course it has a cracked dashboard, some small surface rust forming and is missing bolts all over the car but these are all thing that can be fixed over time. For now my main goal is the fix some little stuff and get her on the road so I can start to enjoy the car. So naturally I placed the car on my Quick Jack lift and ordered a bunch of parts from Z-Services EU in France. There are a few thing I like to address before taking it in for inspection. The hood doesn’t open as the cable brackets are missing, the door hinges need rebuilding as the doors won’t close properly, some general maintenance and fixing some sweating oil seals around the car.

The access panel is to get to the fuel filler neck. I think I got the panel from Allstar Performance. I wish the panel was just a little bigger so that I could remove the filler plate though the opening. The one I have is just a little too small...

I have the ATL 12 gallon cell in mine. I also use the ATL Black Box sump with pump. The fuel return dumps into the top of the Black Box. I can use pretty much every drop of fuel in the cell without fear of starvation. My cell is below the rear deck and offset to the right for weight distribution reasons. You can just see the bottom of the cell in this picture:

I just found this site as i started building my Z, and will be following along as you finish up this project. We are on somewhat similar paths so this will be fun to watch it come together.

Lower than 100kpa at WOT could be elevation too, if this log happen to be somewhere higher than your used to logging take that into consideration aswell. Id think where you have the filter should be a good spot for air. unless the aero is really creating a negative pressure spot for some reason. If thats not the case id think your on the right track with looking at valve train stuff. But don't rule out the sensor itself or the hose feeding it.

Just looking at the picture that you posted of your steering shaft, it looks like the u-joints aren't phased correctly. It may be an optical illusion from the angle of the picture.

More work on the 4200 today. cleaned up the rest of the block and head, and then pulled the oil pan and cam cover. NO SLUDGE. very clean inside. I got the outside of the cam cover clean enough to at least get started on the modifications I will do to it (add an alloy oil fill to the back, add a breather port, shave off 2 original ports, cut off unnecessary brackets, weld up the original oil fill hole and probably lower it a bit as it is very tall . To fit under a Z car hood it has to be chopped about an inch......although a small rectangular hole in the hood with the polished cover sticking up can be made to look really cool. Yeah I had an adaptor snap on me, the crank bolt is SO tight, I will probably need heat and PB blaster and smack it a few times to shock the treads to get it off. I need to clean behind it and it needs to be cleaned up and painted.......I wonder if the heat will ruin it? Before I called it a day, my AR5 transmission arrived.....in need of a rebuild, the pilot shaft has wiggle room. pics follow:

Car is getting some tail tonight!

The dyno chart for that was from my old 331 stroker: Stock Roller Block (4.030" bore) Eagle 3.25" stroker crank and rods Mahle 4.030 Pistons Custom Hydraulic roller cam (.571" lift) AFR 185 heads 1.75 Long Tube headers 30# injectors I scattered that engine at Daytona My new engine is a 347. Dart SHP Block (4.125 bore) Scat 3.25" stroke forged crank and H-Beam rods Custom Hydraulic roller cam (.625" lift) AFR 185 heads Long Tube headers 42# injectors I use Megasquirt MSPNP 2 to tune both engines.

Day 1 of installation. almost 12 hour day and got a lot knocked out. Pics below:

Hi HybridZ, its been a while. Took a long sabbatical from working on my S30 to finish college and get a job. For the last 6 or so months its been full steam ahead, the project is currently being rust repaired at a local body shop and I've been collecting parts as budget allows. The first piece major piece of hardware to arrived is the Viking Performance Shocks from the Apex Engineered Track Attack Front/Rear Suspension kit. I noticed that Apex’s website lacks details on shock and spring selection, so I’m documenting my findings here for others and to start a discussion on their choices. What's Included: Box as it arrives from Viking Performance Serial Numbers of each of the shocks (PN: C203) Viking Performance Shocks Link Part Numbers of Springs (600# & 700#) Initial Impressions: The car will be caged and used primarily/almost exclusively on track, so a stiffer setup is expected. However the spring rate selection still raises some concerns: The S30 chassis doesn’t benefit significantly from extremely high spring rates, even with a roll cage. The rear suspension uses inboard cantilevered shocks, which traditionally increase effective spring rate via the lever arm. This spring selection guide from Viking Performance indicates that the spring rate for a car with IRS and axle weights of ~1200-1400# is a lot lower than the supplied springs. I'm hypothesizing that the high rates were chosen to prevent the shocks, which are short to fit the Z’s narrow frame and tight packaging within the front wheel wells, from bottoming out. I’ve reached out to Apex Engineered to clarify the wheel rates for this setup and will update this thread when I hear back. Let me know if any of you have run this kit or high wheel rates.

Good evening gents I got my first inspection cleared with some minor things to fix so now i have five years to finish the build (he wanted to see me at the end of August ) . With that done i was able to pain all the weld, start interior work and mount the Datsun back up again, sooooo, it's done just waiting for my half shafts. The half shafts is actually the only thing that keeps me from a test run. Brakes, clutch are bled, emergency brake mounted, it's pretty much only interior work that has to be done Cheers Christian

Heat wave going on here +27 in the shade, had to test how hot this can go on normal driving. that small 10" fan goes on 87celsius and it can keep it cool in the city, second large CFM fan goes 92celsius. oil coolant pump goes on 85celsius and highest i saw was 92celsius, 96celsius goes coolant fan

Good post. I was frustrated for a long time with companies not sharing spring rates on these parts. FWIW, Viking is legit, lots of fast SCCA guys run those things with good results. IF those spring rates were chosen to prevent bottoming out of the shocks, that's pretty poor design. My guess is that the motion ratio of the bellcrank will be the limiting/bottoming out feature here, and that the conversion to pushrods has resulted in some high force multipliers. My guess would be Viking starting point is mounting in a "muscle car" front end, where the motion ratio is fairly low. I'll be interested to hear what the APEX guys say!

Got the front wildwood brakes installed today! A couple small quirks along the way on my install: First side I installed the rotor on the adapter ring to the hub wrong and the caliper didn't line up. It has two separate mating surfaces, one for a 240z and one for the later 280z hubs. Since I've replaced my 280z hubs with the T3 hubs, I failed to realize they're essentially a universal hub for early and late models which is why they had an extra shim ring of about 10mm to account for where the 280z mounting surface is. I took the ring off, so technically I had to install them where the 240z ones are, unless I wanted to run my rotor ring AND the hub spacer shim that they came with. Avoiding too many unnecessary pieces so I redid that side to mount on the 240z mating surface of the adapter and we were fine. Problem 2 - because I ordered the 280z brake kit, the included hardware also assumes you're still using stock 280z hubs. It's on and worked on my short drive, but I noticed in the picture where they're installed that the bolts don't go all the way out to the mating surface for the wheels. Quite a few threads left unengaged. It's probably safe for the time being, since I thought about the forces on those specific bolts and it's not really in or out since they're perpendicular to the rotational force applied by the brakes. I also didn't feel like I had particularly few threads engaged as I was bolting the rotor to the hub. Probably safe for casual driving, but it's a high priority fix right now to get the correct length bolts from T3 or locally. Better safe than sorry! Other than that I'm really happy. Bled the system with my new Motul brake fluid, which should cope much better with the heat off the turbo vs the cheap generic O'Reilly fluid I had before.

Also not a facebook user here, but speaking in generalities: 1. In 2025, I would think seriously about the value proposition of buying a Z. Some of us have been dabbling in this hobby/affliction for nearly 30 years, starting back when these cars were cheap, plentiful in junkyards, and blank-canvases for modification. And today? Completely different game. Hard to tinker with a 50 year old car, just as a tinkering-car. Even harder to get the performance out of it, that was the stuff of our dreams in the 1990s. 2. These cars are becoming expensive. Even woebegone projects are becoming expensive. For the less-familiar, it's a costly trap!

I have finally switched my focus to getting this car running again. This weekend I painted the engine block of the new replacement engine. I was hoping to get it in the car, but various things slowed down my progress. I thought I had a pilot bushing on hand, but couldn't find it. So, a trip to the store for that... Couldn't find the torque spec for the ARP flywheel bolts and wasted time looking for that. Little things like that eat time. Anyway, a few pics: With the back plate, flywheel, disc, and pressure plate now on, I am about ready to put the engine in. I think I will strip and repaint the motor mounts first. Then, I'll put the engine in and start the work to mount the oil tank for the dry sump. I will likely need to cut some of the inner fender well on the right side. I don't like going that route on my "early" Z, but I dislike blown motors more.

A lot of work for sure, getting me pumped for my own build!

Well, winter was quiet! Spent most of the winter skiing, rather than being cold in the shop, but spring has sprung and we have some exciting progress on the car. Since the car is in good mechanical shape, the big to-do's have been cosmetic. Mainly the air dam! It's such a cobbled together thing that I knew I had to make some improvements. To that end, I bought a 3d printer, whipped out my iphone and got to designing some new end areas. I'm keeping the same spirit of the airdam as before, but symmetrical sides (just flipped this piece and printed again) meant that I can be confident in the tolerances that I'm working with on both sides of the car! Pretty impressed how well this lined up fresh off the printer, and from a medium quality iphone photogrammetry scan of the front end. I opted to use the PLA as a core for the fiberglass layup, we'll see how that does long term. People have issues with PLA as a finished surface as the "glass transition" temperature is pretty low, and normal temps for sunny car parts will result in significant softening. I think inside 5 layers of fiberglass it should be just fine. (Glassed, sanded down and filler primer. It's easily the nicest part of the airdam at this point!) There is a pretty good gap between the bottom of the air dam and the splitter, so I printed up another whole piece that I will use to pull a direct positive part from. I don't want this to be super heavy duty, so I'm not going to encase the PLA core. (printed and glued) This piece had some scaling issues, even though I modeled it from the same references as the airdam pieces. Oh well! Final bit was that I really needed to make the car all one color again, and install some of the fun stuff I had made up before the winter. I had aspirations of painting the car, but when that plan met with the reality of budget, I opted to go back and vinyl wrap the front end again. The hood might get a re-do, but otherwise I'm rather happy with how it all turned out! Hoping to have the car mostly back together this weekend, and then aiming for an auto-x event at the end of June to shake out the cobwebs from car and driver!

Let that ship sail! Find another decent body for a few grand and save yourself a ton of time and money. I've seen many "resto plans" dye on the vine after the joy has passed, months and years go by and the person doing it burns out. Just my ywo cents!! Good luck.

Looking again at the pics.....if you don't want to dip it, no sense in really even trying to restore it. It needs it so desperately, you should do it, or just find another Z car IMHO.

Work on this has continued: I went over the whole engine, looks great now: All metal work was finished Most bodywork was finished # Interior Painted Engine Bay Painted Underbody Painted Back on its wheels Full body will soon be in paint.

Ford 8.8 Super Duty 8.8 Differential Installation- First of all, I want to apologize for taking so long to finish this posting. I had to paint my house and had some other people's projects to help them with. The first thing that I had to do was to find a method of jacking the front end of my 240z high enough to use high jack stands. Because of the low ground clearance of my Rocket Bunny Front Air Dam and Low Vehicle Height, even my 3 1/2" Low Clearance Floor Jack would not fit. I solve this problem by purchasing a pair of 3 1/2" Car Ramps. They cost about $36 on Amazon. raises vehicle by 3" These ramps were about 28" long and would work on low riding vehicles. Short steep ramps would not work. They are very light weight and can be sacked together (taking a small storage space). jacking cross member The Ramps worked perfectly as my floor jack fit under the Front Cross Member easily. With the Car raised on Four Jack Stands about 6" off the ground, disassembly of the rear suspension can now take place. I designed my exhaust system for easy accessiblty. It consists of Three Sections-One -Front Motor Exhaust Pipes, 2-Middle Section with "X" Pipe after the transmission and Third- Rear 90 degree Exhaust Pipes with Two Turbo Mufflers. The pipes were also, connected together with V Clamps for fast disassembly. Next, the Two Rear Control Arms must be removed from the Strut Spindles. First, the Threaded Cross Shaft must be removed. The Tapered Shaft retaining Pins must be removed. With the Locking Nut removed, the Pins are removed by tapping them cafefully upwards. now, the Threaded Cross Shafts must be taken out. Because of Corrosion and lack of Lubrication, these shafts usually are difficult to remove. You can not hammer them out as both ends has threaded ends and hammering will damage the threads. ZDEPOT sells the Removal Tool but I made mine own. The tool consists of an Internal Threaded Rod which screws to the Threaded End of the Cross Shaft. The Larger External Tube( 1"OD" acts like a spacer of the Threaded Rod. A Large Nut on the opposite side of end of the Threaded Rod operates like a Forcing Screw to pull the Cross Shaft outward. I welded a proper size Lug Nut to the other end of the Threaded Rod. See Posted Pics for Size and Dimensions of this tool. Metric Lug Nut welded to one end of the Threaded Rod 15/16" Nut( pulling nut) placed on the opposite end of the Threaded Rod Removal Tool installed on Cross Shaft Rear Suspension removed With the Rear Suspension and Differential Removed, install the Differential Support Bracket on the two Long 17mm Mounting Bolts for Trial Fit. This test fit checks if any Fuel and Brake Lies and Hand Brake Cable are in the way. In my case, the Fuel Lines had to be extended and Hand Brake Cable modified. Differential Mounting Bracket Trial Fit- Next-Differential Installation

yeah, Bad Dogs I hear are good, and that you can put them over the factory ones, but if the factory ones are rusty, then they need to be repaired/patched first or removed and replaced with these. I I think they way blok did his with thick heavy steel is probably the ultimate (the youtube link I posted earlier).

We finished the cage in early 2019. Hand mitered every tube. Hours and hours and hours...

Take a really close look at those side seals as well. I did a rear main once on an L then got to do the job all over again along with the pan when I got the car back together realized the side seals were also leaking, masked by all the oil and years of grime on the rear of the block.